Always-On Intelligence Without the Cloud: Why it matters more than you think
Much of the AI conversation today is still focused on scale: larger models, more data, more compute. Embedded systems live in a different reality, where constraints are unavoidable, and efficiency is the priority. What’s emerging is not a smaller version of cloud AI, but a different approach altogether, the one that values locality, predictability, resilience, and trust. Always-on intelligence without the cloud isn’t just a technical milestone. It’s a change in how we think about where intelligence belongs.
Designing for Humans: Viewing DFM and Industrialization Through the Lens of the Fitts MABA–MABA List
"Operator’s fault" and "Inadequate Training" are the phrases you typically hear when yield loss and stubborn manufacturing issues are discussed. While these factors may play a role, they rarely tell the whole story. This article views DFM and industrialization through the lens of a classic human factors principle; the Fitts MABA-MABA list, and highlights a critical, yet less-discussed factor: the lack of manufacturing-focused human factors considerations in product design. It explores practical examples like Proprioceptive Fatigue and Visual SNR, and shows how lots of chronic manufacturing issues are results of bad upstream design decisions, echoing the fact that in many cases, inspection exists not because it is inherently valuable, but because the design failed to encode correctness directly into the product or process. If you’ve ever wondered why "retraining" never seems to fix a recurring defect, this take on industrialization and manufacturing might explain why.
Optimizing Hardware Design: Reducing Iterations with DSM
Often, product teams curate feature roadmaps that fail to account for the interdependencies in product components. For this article, I wrote about how system architecture tools like Design(dependency) Structure matrix (DSM) can be used to evaluate feature roadmaps to avoid the purgatory of change propagation and accompanying endless Iteration loops. These iteration loops are sometimes affordable (manageable) in software development (Agile saves lives), but for hardware teams - especially small product teams and startups - the lost time, and money is the stuff of which product graves are made.
Scorchers, Part 4: Burned by the Happy Path (Simon Says)
Designs that only work along the happy path break in real use, causing frustration and sometimes safety risks. Jason M. Sachs uses everyday examples from microwaves to car Auto Park logic to show how mutable software and physical state create brittle behavior. He outlines practical firmware fixes such as clear state machines, sensor or user-driven resynchronization, soft-start delays, and a ‘‘Drunken Happy Path’’ fuzzing approach to find real-world failure modes.
Graphical medicine
Although an appealing user interface is a good option for any device, in medical applications it can be a life saver.
How 5G impacts future IoT development
The Internet of Things (IoT) applications are ubiquitous today. IoT is used in almost every industrial, commercial, and consumer market segment, including autonomous driving, smart factories, automation and preventive maintenance, smart homes, smart cities, security, asset tracking, supply chain management, agriculture, farming, healthcare, smart medicine and remote surgery, augmented reality applications, activity monitoring, and more. The three most promising uses of IoT are smart manufacturing, autonomous driving, and healthcare, particularly remote surgery.
3D printing for embedded development
Used mostly for creating little plastic objects, the desktop 3D printer is not an obvious addition to the embedded developer's toolbox. However, if you're looking for more reasons to get one, or already have one that's mostly gathering dust, here are a couple of embedded-related ways to get more value out of it.
Embedded Systems Co-design for Object Recognition: A Synergistic Approach
Embedded systems co-design for object recognition is essential for real-time image analysis and environmental sensing across various sectors. This methodology harmonizes hardware and software to optimize efficiency and performance. It relies on hardware accelerators, customized neural network architectures, memory hierarchy optimization, and power management to achieve benefits like enhanced performance, lower latency, energy efficiency, real-time responsiveness, and resource optimization. While challenges exist, co-designed systems find applications in consumer electronics, smart cameras, industrial automation, healthcare, and autonomous vehicles, revolutionizing these industries. As technology advances, co-design will continue to shape the future of intelligent embedded systems, making the world safer and more efficient.
Getting Started With Embedded Linux - From Nothing To A Login Prompt
This hands-on guide shows how to go from a blank board to a bootable embedded Linux system using Yocto and Docker. Follow the steps to build a reproducible Yocto environment, fetch Toradex manifests, set MACHINE to verdin-imx8mm, run bitbake, and produce the .wic.bmap image ready to flash. Ideal for engineers wanting a concise bringup path for a Verdin iMX8M Mini on a Dahlia carrier.
Definite Article: Notes on Traceability
Electronic component distibutor Digi-Key recently announced part tracing for surface-mount components purchased in cut-tape form. This is a big deal, and it’s a feature that is a good example of traceability. Some thing or process that has traceability basically just means that it’s possible to determine an object’s history or provenance: where it came from and what has happened to it since its creation. There are a...
Designing for Humans: Viewing DFM and Industrialization Through the Lens of the Fitts MABA–MABA List
"Operator’s fault" and "Inadequate Training" are the phrases you typically hear when yield loss and stubborn manufacturing issues are discussed. While these factors may play a role, they rarely tell the whole story. This article views DFM and industrialization through the lens of a classic human factors principle; the Fitts MABA-MABA list, and highlights a critical, yet less-discussed factor: the lack of manufacturing-focused human factors considerations in product design. It explores practical examples like Proprioceptive Fatigue and Visual SNR, and shows how lots of chronic manufacturing issues are results of bad upstream design decisions, echoing the fact that in many cases, inspection exists not because it is inherently valuable, but because the design failed to encode correctness directly into the product or process. If you’ve ever wondered why "retraining" never seems to fix a recurring defect, this take on industrialization and manufacturing might explain why.
Always-On Intelligence Without the Cloud: Why it matters more than you think
Much of the AI conversation today is still focused on scale: larger models, more data, more compute. Embedded systems live in a different reality, where constraints are unavoidable, and efficiency is the priority. What’s emerging is not a smaller version of cloud AI, but a different approach altogether, the one that values locality, predictability, resilience, and trust. Always-on intelligence without the cloud isn’t just a technical milestone. It’s a change in how we think about where intelligence belongs.
Getting Started With Embedded Linux - From Nothing To A Login Prompt
This hands-on guide shows how to go from a blank board to a bootable embedded Linux system using Yocto and Docker. Follow the steps to build a reproducible Yocto environment, fetch Toradex manifests, set MACHINE to verdin-imx8mm, run bitbake, and produce the .wic.bmap image ready to flash. Ideal for engineers wanting a concise bringup path for a Verdin iMX8M Mini on a Dahlia carrier.
A Working Real Time Clock (RTC) Implementation
When the GPRS modem would not provide network time, Dr Cagri Tanriover implemented a compact hardware real time clock using the NXP PCF8523T. The post highlights why automatic backup switching, I2C integration, BCD register handling, and alarm/timer features matter for embedded timestamps. It also shows battery-life math with a CR1225 and offers practical build notes after an initial ESD-related failure.
3D printing for embedded development
Used mostly for creating little plastic objects, the desktop 3D printer is not an obvious addition to the embedded developer's toolbox. However, if you're looking for more reasons to get one, or already have one that's mostly gathering dust, here are a couple of embedded-related ways to get more value out of it.
Choosing a Microcontroller for Your Vehicle
Picking the right microcontroller can make or break an autonomous vehicle project, and this post gives a practical checklist to help. It walks through voltage and power needs, memory and IO planning, cost and availability tradeoffs, and when to step up from an 8-bit MCU to a 32-bit controller or single-board computer. Real-world board examples illustrate the choices.
Complexity in Consumer Electronics Considered Harmful
Jason Sachs watched his grandmother struggle with a Vizio TV remote, and it highlights a recurring usability failure in consumer electronics. He argues that small type, unclear icons, and modal controls make everyday tasks needlessly hard. The takeaway for embedded engineers is to prioritize common actions, separate advanced features, and design for low-vision and limited-memory users to avoid frustration and returns.
Unmanned Ground Vehicles - Design Considerations for Snow and Cold Environments
Winter conditions expose UGV weaknesses: snow, ice and extreme cold change traction, sensor performance, batteries and lubrication. This post walks through snow mechanics, ground-pressure tradeoffs for wheels versus tracks, and practical mitigations like heaters, insulation, sensor covers and low-temperature lubricants. If you design autonomous ground systems for cold climates, these engineering checks and referenced studies will help you avoid mission-ending failures.
Favorite Tools: C++11 std::array
Firmware teams that avoid malloc or new need safer alternatives, and this post makes a strong case for C++11 std::array as that alternative. It highlights zero-overhead, type-safe, compile-time buffers and points to an ESP32 LED-strip demo where NUM_PIXELS_ fixes RAM usage at build time. Read it to see std::array used with std::rotate, passed to C libraries via data(), and as a low-risk path to std::vector later.
Scorchers, Part 4: Burned by the Happy Path (Simon Says)
Designs that only work along the happy path break in real use, causing frustration and sometimes safety risks. Jason M. Sachs uses everyday examples from microwaves to car Auto Park logic to show how mutable software and physical state create brittle behavior. He outlines practical firmware fixes such as clear state machines, sensor or user-driven resynchronization, soft-start delays, and a ‘‘Drunken Happy Path’’ fuzzing approach to find real-world failure modes.
Android for Embedded Devices - 5 Reasons why Android is used in Embedded Devices
Android may seem like a phone OS, but it now solves real embedded product problems. This post outlines five practical reasons engineers pick Android for devices with displays, from built-in touch and GUI frameworks to simplified camera and wireless APIs. It also covers vendor BSP and driver support, a large developer pool, and how Android speeds prototyping by reusing phones or tablets as HMIs or processors.
Favorite Tools: C++11 std::array
Firmware teams that avoid malloc or new need safer alternatives, and this post makes a strong case for C++11 std::array as that alternative. It highlights zero-overhead, type-safe, compile-time buffers and points to an ESP32 LED-strip demo where NUM_PIXELS_ fixes RAM usage at build time. Read it to see std::array used with std::rotate, passed to C libraries via data(), and as a low-risk path to std::vector later.
Complexity in Consumer Electronics Considered Harmful
Jason Sachs watched his grandmother struggle with a Vizio TV remote, and it highlights a recurring usability failure in consumer electronics. He argues that small type, unclear icons, and modal controls make everyday tasks needlessly hard. The takeaway for embedded engineers is to prioritize common actions, separate advanced features, and design for low-vision and limited-memory users to avoid frustration and returns.
A Working Real Time Clock (RTC) Implementation
When the GPRS modem would not provide network time, Dr Cagri Tanriover implemented a compact hardware real time clock using the NXP PCF8523T. The post highlights why automatic backup switching, I2C integration, BCD register handling, and alarm/timer features matter for embedded timestamps. It also shows battery-life math with a CR1225 and offers practical build notes after an initial ESD-related failure.
Choosing a Microcontroller for Your Vehicle
Picking the right microcontroller can make or break an autonomous vehicle project, and this post gives a practical checklist to help. It walks through voltage and power needs, memory and IO planning, cost and availability tradeoffs, and when to step up from an 8-bit MCU to a 32-bit controller or single-board computer. Real-world board examples illustrate the choices.
The Dilemma of Unwritten Requirements
Unwritten requirements quietly wreck projects, and Jason Sachs uses a humble wooden spool to illustrate how small mechanical and manufacturing choices become visible system behaviors. He contrasts craft-store spools with industrial ones to show where hidden assumptions like concentricity get dropped in the name of cost. The post urges engineers to surface externally visible trade-offs to customers or contractors and to iteratively capture discovered requirements.
Getting Started With Embedded Linux - From Nothing To A Login Prompt
This hands-on guide shows how to go from a blank board to a bootable embedded Linux system using Yocto and Docker. Follow the steps to build a reproducible Yocto environment, fetch Toradex manifests, set MACHINE to verdin-imx8mm, run bitbake, and produce the .wic.bmap image ready to flash. Ideal for engineers wanting a concise bringup path for a Verdin iMX8M Mini on a Dahlia carrier.
Embedded Firmware Refactoring, Optimisation and Migration
Legacy embedded products often hit CPU, memory, or power limits long before customers stop wanting new features. This article lays out three practical paths: squeeze more from the current build with optimisation, make the codebase maintainable through refactoring, or port firmware to new hardware when constraints demand it. Read on for a pragmatic view of when each approach makes sense and how to reduce risk.
Motion Sensor with Raspberry Pi and MPU6050 - Part 1
This blog will help you build your own, low cost 3-axis motion sensor using Raspberry Pi and Invensense MPU6050.
3D printing for embedded development
Used mostly for creating little plastic objects, the desktop 3D printer is not an obvious addition to the embedded developer's toolbox. However, if you're looking for more reasons to get one, or already have one that's mostly gathering dust, here are a couple of embedded-related ways to get more value out of it.
