Lost Secrets of the H-Bridge, Part III: Practical Issues of Inductor and Capacitor Ripple Current
We've been analyzing the ripple current in an H-bridge, both in an inductive load and the DC link capacitor. Here's a really quick recap; if you want to get into more details, go back and read part I and part II until you've got equations coming out of your ears. I promise there will be a lot less grungy math in this post. So let's get most of it out of the way:
Switches QAH and QAL are being turned on and off with pulse-width modulation (PWM), to produce an average voltage DaVdc on...
Lost Secrets of the H-Bridge, Part II: Ripple Current in the DC Link Capacitor
In my last post, I talked about ripple current in inductive loads.
One of the assumptions we made was that the DC link was, in fact, a DC voltage source. In reality that's an approximation; no DC voltage source is perfect, and current flow will alter the DC link voltage. To analyze this, we need to go back and look at how much current actually is being drawn from the DC link. Below is an example. This is the same kind of graph as last time, except we added two...
Lost Secrets of the H-Bridge, Part I: Ripple Current in Inductive Loads
So you think you know about H-bridges? They're something I mentioned in my last post about signal processing with Python.
Here we have a typical H-bridge with an inductive load. (Mmmmm ahhh! It's good to draw by hand every once in a while!) There are four power switches: QAH and QAL connecting node A to the DC link, and QBH and QBL connecting node B to the DC link. The load is connected between nodes A and B, and here is represented by an inductive load in series with something else. We...
Adventures in Signal Processing with Python
Author’s note: This article was originally called Adventures in Signal Processing with Python (MATLAB? We don’t need no stinkin' MATLAB!) — the allusion to The Treasure of the Sierra Madre has been removed, in deference to being a good neighbor to The MathWorks. While I don’t make it a secret of my dislike of many aspects of MATLAB — which I mention later in this article — I do hope they can improve their software and reduce the price. Please note this...
Implementation Complexity, Part II: Catastrophe, Dear Liza, and the M Word
In my last post, I talked about the Tower of Babel as a warning against implementation complexity, and I mentioned a number of issues that can occur at the time of design or construction of a project.
The Tower of Babel, Pieter Bruegel the Elder, c. 1563 (from Wikipedia)
Success and throwing it over the wallOK, so let's say that the right people get together into a well-functioning team, and build our Tower of Babel, whether it's the Empire State Building, or the electrical grid, or...
Implementation Complexity, Part I: The Tower of Babel, Gremlins, and The Mythical Man-Month
I thought I'd post a follow-up, in a sense, to an older post about complexity in consumer electronics I wrote a year and a half ago. That was kind of a rant against overly complex user interfaces. I am a huge opponent of unnecessary complexity in almost any kind of interface, whether a user interface or a programming interface or an electrical interface. Interfaces should be clean and simple.
Now, instead of interface complexity, I'll be talking about implementation complexity, with a...
Isolated Sigma-Delta Modulators, Rah Rah Rah!
I recently faced a little "asterisk" problem, which looks like it can be solved with some interesting ICs.
I needed to plan out some test instrumentation to capture voltage and current information over a short period of time. Nothing too fancy, 10 or 20kHz sampling rate, about a half-dozen channels sampled simultaneously or near simultaneously, for maybe 5 or 10 seconds.
Here's the "asterisk": Oh, by the way, because the system in question was tied to the AC mains, I needed some...
Oscilloscope review: Hameg HMO2024
Last year I wrote about some of the key characteristics of oscilloscopes that are important to me for working with embedded microcontrollers. In that blog entry I rated the Agilent MSOX3024A 4-channel 16-digital-input oscilloscope highly.
Since then I have moved to a different career, and I am again on the lookout for an oscilloscope. I still consider the Agilent MSOX3024A the best choice for a...
How to Estimate Encoder Velocity Without Making Stupid Mistakes: Part I
Here's a common problem: you have a quadrature encoder to measure the angular position of a motor, and you want to know both the position and the velocity. How do you do it? Some people do it poorly -- this article is how not to be one of them.
Well, first we need to get position. Quadrature encoders are incremental encoders, meaning they can only measure relative changes in position. They produce a pair of pulse trains, commonly called A and B, that look like...
Chebyshev Approximation and How It Can Help You Save Money, Win Friends, and Influence People
Well... maybe that's a stretch. I don't think I can recommend anything to help you win friends. Not my forte.
But I am going to try to convince you why you should know about Chebyshev approximation, which is a technique for figuring out how you can come as close as possible to computing the result of a mathematical function, with a minimal amount of design effort and CPU power. Let's explore two use cases:
- Amy has a low-power 8-bit microcontroller and needs to compute \( \sqrt{x} \)...
Scorchers, Part 1: Tools and Burn Rate
This is a short article about one aspect of purchasing, for engineers.
I had an engineering manager once — I’ll leave his real name out of it, but let’s call him Barney — who had a catchy response to the question “Can I buy XYZ?”, where XYZ was some piece of test equipment, like an oscilloscope or multimeter. Barney said, “Get what you need, need what you get.” We used purchase orders, which when I started in 1996 were these quaint forms on...
Oscilloscope review: Hameg HMO2024
Last year I wrote about some of the key characteristics of oscilloscopes that are important to me for working with embedded microcontrollers. In that blog entry I rated the Agilent MSOX3024A 4-channel 16-digital-input oscilloscope highly.
Since then I have moved to a different career, and I am again on the lookout for an oscilloscope. I still consider the Agilent MSOX3024A the best choice for a...
Voltage Drops Are Falling on My Head: Operating Points, Linearization, Temperature Coefficients, and Thermal Runaway
Today’s topic was originally going to be called “Small Changes Caused by Various Things”, because I couldn’t think of a better title. Then I changed the title. This one’s not much better, though. Sorry.
What I had in mind was the Shockley diode equation and some other vaguely related subjects.
My Teachers Lied to MeMy introductory circuits class in college included a section about diodes and transistors.
The ideal diode equation is...
Implementation Complexity, Part I: The Tower of Babel, Gremlins, and The Mythical Man-Month
I thought I'd post a follow-up, in a sense, to an older post about complexity in consumer electronics I wrote a year and a half ago. That was kind of a rant against overly complex user interfaces. I am a huge opponent of unnecessary complexity in almost any kind of interface, whether a user interface or a programming interface or an electrical interface. Interfaces should be clean and simple.
Now, instead of interface complexity, I'll be talking about implementation complexity, with a...
10 Items of Test Equipment You Should Know
When life gets rough and a circuit board is letting you down, it’s time to turn to test equipment. The obvious ones are multimeters and oscilloscopes and power supplies. But you know about those already, right?
Here are some you may not have heard of:
Non-contact current sensors. Oscilloscope probes measure voltage. When you need to measure current, you need a different approach. Especially at high voltages, where maintaining galvanic isolation is important for safety. The usual...
How to Succeed in Motor Control: Olaus Magnus, Donald Rumsfeld, and YouTube
Almost four years ago, I had this insight — we were doing it wrong! Most of the application notes on motor control were about the core algorithms: various six-step or field-oriented control methods, with Park and Clarke transforms, sensorless estimators, and whatnot. It was kind of like a driving school would be, if they taught you how the accelerator and brake pedal worked, and how the four-stroke Otto cycle works in internal combustion engines, and handed you a written...
10 More (Obscure) Circuit Components You Should Know
The interest in my previous article on obscure but useful electronics parts, "10 Circuit Components You Should Know" was encouraging enough that I thought I would write a followup. So here are another 10:
1. "Ideal Diode" controllers
Load-sharing circuits use diodes tied together at their cathode terminal to take the most positive voltage among the sources and connect it to a load. Works great: you have a DC/DC power supply, a battery, and a solar cell, and it will use whichever output is...
Hot Fun in the Silicon: Thermal Testing with Power Semiconductors
Here's a trick that is useful the next time you do thermal testing with your MOSFETs or IGBTs.
Thermal testing?!
Yes, that's right. It's important to make sure your power transistors don't overheat. In the datasheet, you will find some information that you can use to estimate how hot the junction inside the IC will get.
Let's look at an example. Here's a page from the IRF7739 DirectFET datasheet. I like this datasheet because it has almost all the thermal stuff on one page,...
Short Takes (EE Shanty): What shall we do with a zero-ohm resistor?
In circuit board design you often need flexibility. It can cost hundreds or thousands of dollars to respin a circuit board, so I need flexibility for two main reasons:
- sometimes it's important to be able to use one circuit board design to serve more than one purpose
- risk reduction: I want to give myself the option to add in or leave out certain things when I'm not 100% sure I'll need them.
And so we have jumpers and DIP switches and zero-ohm resistors:
Jumpers and...
March is Oscilloscope Month — and at Tim Scale!
I got my oscilloscope today.
Maybe that was a bit of an understatement; I'll have to resort to gratuitous typography:
I GOT MY OSCILLOSCOPE TODAY!!!!Those of you who are reading this blog may remember I made a post about two years ago about searching for the right oscilloscope for me. Since then, I changed jobs and have been getting situated in the world of applications engineering, working on motor control projects. I've been gradually working to fill in gaps in the infrastructure...
Linear Feedback Shift Registers for the Uninitiated, Part IV: Easy Discrete Logarithms and the Silver-Pohlig-Hellman Algorithm
Last time we talked about the multiplicative inverse in finite fields, which is rather boring and mundane, and has an easy solution with Blankinship’s algorithm.
Discrete logarithms, on the other hand, are much more interesting, and this article covers only the tip of the iceberg.
What is a Discrete Logarithm, Anyway?Regular logarithms are something that you’re probably familiar with: let’s say you have some number \( y = b^x \) and you know \( y \) and \( b \) but...
Supply Chain Games: What Have We Learned From the Great Semiconductor Shortage of 2021? (Part 5)
In this article we’re going to take a look at cycle time, queues, and inventory. Cycle time is a manufacturing term — for anything, not just semiconductors — meaning how long it takes for an individual product to make its way through a manufacturing process, from start to finish. We’re going to try to understand how long it takes to manufacture semiconductors. In particular, we’re going to try to answer these questions:
- How long does it take...
Supply Chain Games: What Have We Learned From the Great Semiconductor Shortage of 2021? (Part 1)
So by now I’m sure you’ve heard about the semiconductor shortage of 2021. For a few complicated reasons, demand is greater than supply, and not everybody who wants to buy integrated circuits can do so. Today we’re going to try to answer some hard questions:
- Why are we in the middle of a semiconductor shortage?
- Why is it taking so long to get my [insert part number here]?
- Did this shortage suddenly sneak up on everybody? If not, what were the signs, and why...
Hot Fun in the Silicon: Thermal Testing with Power Semiconductors
Here's a trick that is useful the next time you do thermal testing with your MOSFETs or IGBTs.
Thermal testing?!
Yes, that's right. It's important to make sure your power transistors don't overheat. In the datasheet, you will find some information that you can use to estimate how hot the junction inside the IC will get.
Let's look at an example. Here's a page from the IRF7739 DirectFET datasheet. I like this datasheet because it has almost all the thermal stuff on one page,...
Efficiency Through the Looking-Glass
If you've ever designed or purchased a power supply, chances are you have had to work with efficiency calculations. I can remember in my beginning electronic circuits course in college, in the last lecture when the professor was talking about switching power converters, and saying how all of a sudden you could take a linear regulator that was 40% efficient and turn it into a switching regulator that was 80% efficient. I think that was the nail in the coffin for any plans I had to pursue a...
Oh Robot My Robot
Oh Robot! My Robot! You’ve broken off your nose! Your head is spinning round and round, your eye no longer glows, Each program after program tapped your golden memory, You used to have 12K, now there is none that I can see, Under smoldering antennae, Over long forgotten feet, My sister used your last part: The chip she tried to eat.
Oh Robot, My Robot, the remote controls—they call, The call—for...
The Dilemma of Unwritten Requirements
You will probably hear the word “requirements” at least 793 times in your engineering career, mostly in the context of how important it is, in any project, to agree upon clear requirements before committing to (and hastily proceeding towards) a deadline. Some of those times you may actually follow that advice. Other times it’s just talk, like how you should “wear sunscreen when spending time outdoors” and “eat a diet low in saturated fats and...
Linear Feedback Shift Registers for the Uninitiated, Part X: Counters and Encoders
Last time we looked at LFSR output decimation and the computation of trace parity.
Today we are starting to look in detail at some applications of LFSRs, namely counters and encoders.
CountersI mentioned counters briefly in the article on easy discrete logarithms. The idea here is that the propagation delay in an LFSR is smaller than in a counter, since the logic to compute the next LFSR state is simpler than in an ordinary counter. All you need to construct an LFSR is
How to Succeed in Motor Control: Olaus Magnus, Donald Rumsfeld, and YouTube
Almost four years ago, I had this insight — we were doing it wrong! Most of the application notes on motor control were about the core algorithms: various six-step or field-oriented control methods, with Park and Clarke transforms, sensorless estimators, and whatnot. It was kind of like a driving school would be, if they taught you how the accelerator and brake pedal worked, and how the four-stroke Otto cycle works in internal combustion engines, and handed you a written...
Lost Secrets of the H-Bridge, Part V: Gate Drives for Dummies
Learn the most important issues in power MOSFET and IGBT gate drives: - Transistor behavior during switching - Calculating turn-on and turn-off times - Passive components used between gate drive IC and transistor - Reverse recovery - Capacitively-coupled spurious turn-on - Factors that influence a good choice of turn-on and turn-off times - Gate drive supply voltage management - Bootstrap gate drives - Design issues impacting reliability
