Practical protection against dust and water (i.e. IP protection)
Recently, I was faced with a challenge to provide IP65 compliance in a product that had to have humidity and pressure sensors on it. The tricky part was to keep the cost of the unit under $15 while meeting this requirement.
Under normal circumstances, one can put all the electronics within an IP65 enclosure that is affordable and readily available off-the-shelf most of the time such as the ones shown in this link. However, given the humidity and the pressure sensor need to be exposed to...
A wireless door monitor based on the BANO framework
Introduction
I have been thinking for a while about a system to monitor the states of my flat and my garage doors from a remote place. Functionnaly, I wanted to monitor the state of my doors from a remote place. A typical situation is when I leave for holidays, but it can also be useful from the work office. To do so, I would centralize the information on a server connected on the Internet that I could query using a web browser. The server itself would be located in the appartement, where...
Using the Beaglebone PRU to achieve realtime at low cost
IntroductionI work as an engineer in a synchrotron facility. A few weeks ago, I helped the people in charge of the power supply developments to integrate a realtime control algorithm on a prototype platform: a BeagleBone Black (BBB) running Linux. I had already worked with this board in the past, and I found it very interesting given its excellent resources versus price ratio (around 40 euros). This time, I was impressed by its realtime capabilities. I thought it would be a good idea to...
A simple working I2C (TWI) level shifter
Recently, I had to interface two hardware platforms via an I2C bus (a.k.a. two-wire interface, TWI) to query temperature and real-time clock information. This task is relatively straightforward on the software side. However, because the power supply of the two platforms were different (one at 3.3V and the other at 5V), the I2C busses could not be connected to one another directly and a level shifter was required between them.
There are commercially available I2C level shifters such as...
Requirements, Specifications and Tests
As a freelance developer of all things embedded, it's important that right through a project everyone involved knows what is expected, who is responsible for delivering, and how to confirm that what is delivered meets the customers expectations.
I have a tried and trusted method that works for me each time, is flexible enough to deal with feature-creep and solid enough to give the client that warm fuzzy fealing that they crave.
I've dound that this method of working has in the past been...
Layout recomendations and tips for best performance against EMC
When making the layout of the circuit diagram, it is interesting to perform a preliminary analysis of several issues in order to minimize problems arising from electromagnetic compatibility.The analysis consists in:
Identify / Analyze components: This section will analyze the integrated components, as well as any recommendations it may have the manufacturer. We must also analyze the encapsulation possibilities which have the component.
First Steps in OrCAD 16 [Capture]
Hello community, I know that in last posts I have been writting about the Software. But what about Hardware? In last months I have been dealing with it, exactly with OrCAD 16. And I will explain how to build a PCB in 2 articles. For begginers could be a good and easy guide.
This article explains the part for the designing of the schematic, and in the next one which i will explain the layout part.
The first stuff you must known about OrCAD is that it is not an unique tool for...
Using XML to describe embedded devices (and speak to them)
This article discusses one of the typical development cycles in embedded device and communication design and presents a possible, light weight solution using the free DClib/netpp framework.
The challengeAssume we're faced with the design of an embedded device, be it a simple SoC unit or a more complex, uC controlled engine with various attached peripherals. From first prototype to the market, the following development cycle is typically walked through:
Deeply embedded design example - Logic replacement
I have always believed that some of the low-cost, low-pin count, low-resource microprocessors would make an excellent choice for the replacement of discrete logic components. In these cases the deeply embedded microprocessor would become less of a general purpose computer and more of a logic replacement, providing a prescribed function with no connection to the outside world. In a world of bigger, faster and more expensive, it is a pleasant change of pace...
VHDL tutorial - A practical example - part 3 - VHDL testbench
In part 1 of this series we focused on the hardware design, including some of the VHDL definitions of the I/O characteristics of the CPLD part. In part 2, we described the VHDL logic of the CPLD for this design. In part 3, we will show the entire VHDL design and the associated tests used to prove that we have, in fact, designed what we started out to design.
First, let's pull all of the pieces of the prior design together into a...
Getting Started With CUDA C on an Nvidia Jetson: GPU Architecture
In the previous blog post (Getting Started With CUDA C on Jetson Nvidia: Hello CUDA World!) I showed how to develop applications targeted at a GPU on a Nvidia Jetson Nano. As we observed in that blog post, performing a calculation on a 1-D array on a GPU had no performance benefit compared to a traditional CPU implementation, even on an array with many elements. In this blog post, we will learn about the GPU architecture to better explain the behavior and to understand the applications where a GPU shines (hint: it has to do with graphics).
Optimizing Hardware Design: Reducing Iterations with DSM
Often, product teams curate feature roadmaps that fail to account for the interdependencies in product components. For this article, I wrote about how system architecture tools like Design(dependency) Structure matrix (DSM) can be used to evaluate feature roadmaps to avoid the purgatory of change propagation and accompanying endless Iteration loops. These iteration loops are sometimes affordable (manageable) in software development (Agile saves lives), but for hardware teams - especially small product teams and startups - the lost time, and money is the stuff of which product graves are made.
3 Overlooked Embedded Software Elements
Have you ever wondered, while you and your team are busy writing software if the foundation of how embedded software systems are built has changed and left you in the dust? What if while you were busily focusing on getting your product out the door, fighting bugs, and dealing with supply issues, there were techniques and processes that you completely overlooked that could save the day? I’ve found three elements embedded software teams often underutilize that could dramatically improve...
A wireless door monitor based on the BANO framework
IntroductionI have been thinking for a while about a system to monitor the states of my flat and my garage doors from a remote place. Functionnaly, I wanted to monitor the state of my doors from a remote place. A typical situation is when I leave for holidays, but it can also be useful from the work office. To do so, I would centralize the information on a server connected on the Internet that I could query using a web browser. The server itself would be located in the appartement, where...
First Steps in OrCAD 16 [Capture]
Hello community, I know that in last posts I have been writting about the Software. But what about Hardware? In last months I have been dealing with it, exactly with OrCAD 16. And I will explain how to build a PCB in 2 articles. For begginers could be a good and easy guide.
This article explains the part for the designing of the schematic, and in the next one which i will explain the layout part.
The first stuff you must known about OrCAD is that it is not an unique tool for...
Software Prototyping
In my recent blog entry on the product development process (way down, near the end of the entry), I wrote the following:
"I continue these sorts of tests, building more and more complexity, until I am satisfied that my circuit is basically functional. Then, using the test code that I have created as a model, I begin to write the real software for my product. As my software grows, to complete the full functionality of my design, I sometime find it useful to drop back to my 'test software'...
Size matters - System success depends on initial design
Too many times during the initial phases of system design, opposing interests start fighting for valuable resources, sometimes without even knowing that they are. Case in point, a development project is starting up with a very simple product. For the user interface, Engineering wants to use a very simple character based LCD display and a couple of membrane switches, while Marketing wants a graphic display with a touch screen. The cost difference between these two items is...
Improving the Reload2 active load
IntroductionWith another colleague at work, we are currently developing an electronic board that will eventually be powered over Ethernet. To gain more experience with this technology, we prototyped a standalone power supply stage.
We want to test this stage with different load profiles. While we already have professional grade active loads at work, I had previously read about the Reload2 product from Arachnidlabs, a low cost active load sold on Hackaday:
Layout recomendations and tips for best performance against EMC
When making the layout of the circuit diagram, it is interesting to perform a preliminary analysis of several issues in order to minimize problems arising from electromagnetic compatibility.The analysis consists in:
Identify / Analyze components: This section will analyze the integrated components, as well as any recommendations it may have the manufacturer. We must also analyze the encapsulation possibilities which have the component.
Review: Prototype to Product
Prototype to Product: A Practical Guide for Getting to Market, by Alan Cohen, is a must-read for anyone involved in product development, whether in a technical, management, or executive role.
I was reminded of it by Cohen's recent episode on Embedded.fm, 388: Brains Generate EMF, which is worth listening to a couple times through, especially if you're interested in medical device development. And in fact his first episode there,
Breaking AES with an Oscilloscope
AES is a powerful encryption algorithm that protects some our most important secrets. But did you know that many devices are inadvertently leaking the value of their private key through their power pins?! Join me in this special preview of my upcoming workshop at the Embedded Systems Summit (14-16 October 2025 in San Jose, CA) as we explore the world of hardware security and discover just how easy it could be to break AES encryption with only an oscilloscope and some math.
Getting Started With CUDA C on an Nvidia Jetson: GPU Architecture
In the previous blog post (Getting Started With CUDA C on Jetson Nvidia: Hello CUDA World!) I showed how to develop applications targeted at a GPU on a Nvidia Jetson Nano. As we observed in that blog post, performing a calculation on a 1-D array on a GPU had no performance benefit compared to a traditional CPU implementation, even on an array with many elements. In this blog post, we will learn about the GPU architecture to better explain the behavior and to understand the applications where a GPU shines (hint: it has to do with graphics).
Software Prototyping
In my recent blog entry on the product development process (way down, near the end of the entry), I wrote the following:
"I continue these sorts of tests, building more and more complexity, until I am satisfied that my circuit is basically functional. Then, using the test code that I have created as a model, I begin to write the real software for my product. As my software grows, to complete the full functionality of my design, I sometime find it useful to drop back to my 'test software'...
VolksEEG Project: Initial Hardware Architecture
The initial hardware architecture for the prototype VolksEEG uses an Adafruit Feather nRF52840 Sense, which connects to a PC via USB for UI (User Interface). Through several additional chips, this provides power to and acquires data from the ADS1299 ADC.
An important topic I mentioned in my introduction to the project is isolation, ensuring there is no conductive path for current through the patient. The architecture is therefore split into...
Better Hardware Design Decisions, Faster: A Lean Team’s Guide to MDO
As design complexity grows, siloed decision-making often leads to late-stage surprises, costly rework, and missed opportunities for optimization. Multidisciplinary Design Optimization (MDO) offers a structured approach to solving this by enabling teams to evaluate trade-offs and impacts across the full system before implementation begins. Traditionally used in large, high-budget industries like aerospace, MDO is now within reach for lean teams, thanks to more accessible modeling tools and an urgent need for tighter collaboration. This article outlines how small hardware teams can adopt MDO in a practical way, starting simple, integrating key models early, and building toward a culture of systems thinking. The result is better design decisions, faster development, and more robust, manufacturable products with fewer surprises along the way.
Layout recomendations and tips for best performance against EMC
When making the layout of the circuit diagram, it is interesting to perform a preliminary analysis of several issues in order to minimize problems arising from electromagnetic compatibility.The analysis consists in:
Identify / Analyze components: This section will analyze the integrated components, as well as any recommendations it may have the manufacturer. We must also analyze the encapsulation possibilities which have the component.
Size matters - System success depends on initial design
Too many times during the initial phases of system design, opposing interests start fighting for valuable resources, sometimes without even knowing that they are. Case in point, a development project is starting up with a very simple product. For the user interface, Engineering wants to use a very simple character based LCD display and a couple of membrane switches, while Marketing wants a graphic display with a touch screen. The cost difference between these two items is...
Bringing up Baby - product development thoughts
Things have just started to get exciting. After months of defining, specifying and designing my latest product, I finally have semi-functional prototypes. After a few side steps during the building and bring-up process, power is applied and most of the low level functions have been verified. Soon, software will meet hardware and debugging can begin in earnest.
Before jumping in and really enjoying the fun (besides I'm now waiting for some new parts to arrive), I thought it would be nice to...
How to Design Reliable Reset Circuits for Embedded Microcontrollers
In the world of embedded systems, the reset circuit is a critical component that ensures the microcontroller starts up correctly and recovers gracefully from unexpected events like power fluctuations or software crashes. A poorly designed reset circuit can lead to erratic behavior, system lockups, or even permanent damage to the microcontroller. For embedded engineers, designing a reliable reset circuit is essential for ensuring the stability and robustness of the system.
Review: Prototype to Product
Prototype to Product: A Practical Guide for Getting to Market, by Alan Cohen, is a must-read for anyone involved in product development, whether in a technical, management, or executive role.
I was reminded of it by Cohen's recent episode on Embedded.fm, 388: Brains Generate EMF, which is worth listening to a couple times through, especially if you're interested in medical device development. And in fact his first episode there,
