Metal detection: building the detector
Fabien Le Mentec turns a bench-validated BFO stage into a field-ready metal detector using scavenged parts and straightforward fabrication. He moves the circuit from breadboard to a through-hole prototyping PCB, swaps the Arduino Nano for a lower-power Mini, and builds an ABS control box with buttons and a buzzer. The build uses a 2S LiPo pack with a 5V LDO and a nonmagnetic coil mount, with practical notes on tradeoffs and safety.
Basic hand tools for electronics assembly
Though the software tools vary with different microcontrollers, many hardware tools are the same.
Improving the Reload2 active load
Fabien Le Mentec takes a low-cost Reload2 active load and turns it into a programmable test tool. By swapping the manual setpoint for a Teensy 3.1 DAC and replacing the op-amp with a chopper amplifier, he gets software-controlled current profiles and lowers the minimum load current to about 7 mA. It is a practical hack for testing power supplies and Ethernet-powered boards under realistic startup and sleep conditions.
OOKLONE: a cheap RF 433.92MHz OOK frame cloner
Fabien Le Mentec built a pocket device that listens to and clones 433.92MHz OOK frames, automating the tedious reverse engineering of cheap wireless outlets. The prototype uses a Moteino with an RFM69 to sample demodulated OOK data, stores pulse durations in SRAM, and replays frames; the code and hardware notes are available on GitHub along with limitations and next steps.
Practical protection against dust and water (i.e. IP protection)
Needing IP65 protection while exposing humidity and pressure sensors on a tight $15 budget, Dr Cagri Tanriover hunted for a practical fix. He found that an SHT2x humidity sensor with a microporous filter cap and O-ring provides IP67-level protection, and by matching a pressure sensor that fits the same cap he met and exceeded the IP65 requirement. The post shows a low-cost, component-level workaround.
A wireless door monitor based on the BANO framework
Fabien Le Mentec built a battery-powered wireless door monitor and a reusable node framework called BANO to monitor doors across seven floors without wired links. The post highlights BANO's 17-byte key,value protocol, the node runtime that enables wake-on-interrupt low-power operation, and practical RF choices like the NRF905 plus a 330 µF cap to handle coin-cell transmission peaks. It includes source, PCB, and base station notes.
Using the Beaglebone PRU to achieve realtime at low cost
Fabien Le Mentec shows how the BeagleBone Black's PRU coprocessors can run hard realtime control loops, removing the need for an FPGA or dedicated microcontroller. He walks through Linux setup, device tree enabling, assembler and loader tools, and a timer example that reads ADCs and drives PWM from PRU code. The post highlights community SDKs and a recent TI Code Composer Studio option for C-based PRU development.
A simple working I2C (TWI) level shifter
When interfacing 3.3V and 5V boards, Dr Cagri Tanriover shows a no-fuss MOSFET solution to keep I2C talking across voltages. The post walks through using the NXP MOSFET level-shifter idea with BS170 transistors and 10 kΩ pull-ups, notes it ran at 400 kbps for his setup, and includes a quick four-step test to verify the build before connecting microcontrollers.
Requirements, Specifications and Tests
A practical workflow keeps embedded projects predictable and reduces late surprises. Start with a client-driven Set of Requirements, then derive a QA Test Set from those requirements, and write a Technical Spec that maps to the design. The method enforces change control, helps catch feature creep early, and makes final acceptance straightforward for non-engineer testers.
Layout recomendations and tips for best performance against EMC
Good PCB layout will prevent many EMC headaches before you even power the board. Maykel Alonso offers a practical checklist covering component and feed analysis, package and PCB choices, placement, routing, and via rules. The post focuses on concrete, low-effort measures like preferring SMD parts, using a 4-layer FR-4 stack with dedicated ground and power planes, and keeping return paths tight to cut emissions and susceptibility.
Getting Started With CUDA C on an Nvidia Jetson: GPU Architecture
In the previous blog post (Getting Started With CUDA C on Jetson Nvidia: Hello CUDA World!) I showed how to develop applications targeted at a GPU on a Nvidia Jetson Nano. As we observed in that blog post, performing a calculation on a 1-D array on a GPU had no performance benefit compared to a traditional CPU implementation, even on an array with many elements. In this blog post, we will learn about the GPU architecture to better explain the behavior and to understand the applications where a GPU shines (hint: it has to do with graphics).
A simple working I2C (TWI) level shifter
When interfacing 3.3V and 5V boards, Dr Cagri Tanriover shows a no-fuss MOSFET solution to keep I2C talking across voltages. The post walks through using the NXP MOSFET level-shifter idea with BS170 transistors and 10 kΩ pull-ups, notes it ran at 400 kbps for his setup, and includes a quick four-step test to verify the build before connecting microcontrollers.
First Steps in OrCAD 16 [Capture]
A practical, beginner-friendly walkthrough of OrCAD 16 Capture that gets you from a blank project to a netlist ready for PCB layout. Maykel explains the OrCAD suite, project tree and design cache behavior, how to manage part libraries, and the Tools menu utilities you should run. The article ends with step-by-step instructions for creating the .mnl netlist and previews a follow-up on layout and footprint libraries.
Introducing The VolksEEG Project
VolksEEG is an open-source effort to build an FDA-cleared clinical EEG and publish every design so others can manufacture it. The volunteer-driven project centers on the TI ADS1299 8-channel, 24-bit biopotential ADC and combines medical and electrical engineering expertise to confront regulatory, safety, and usability challenges. This blog series will document technical decisions, isolation and safety concerns, and ways engineers can contribute.
Optimizing Hardware Design: Reducing Iterations with DSM
Often, product teams curate feature roadmaps that fail to account for the interdependencies in product components. For this article, I wrote about how system architecture tools like Design(dependency) Structure matrix (DSM) can be used to evaluate feature roadmaps to avoid the purgatory of change propagation and accompanying endless Iteration loops. These iteration loops are sometimes affordable (manageable) in software development (Agile saves lives), but for hardware teams - especially small product teams and startups - the lost time, and money is the stuff of which product graves are made.
Deeply embedded design example - Logic replacement
Gene Breniman shows how a tiny PIC10F200 can replace a forest of discrete timing components to control six 10A H-bridges, letting firmware tune sequencing to cut EMI and reduce cost. He walks through analyzing the original RC/inverter delays, choosing the PIC, pinout and timer setup, and implementing compact assembly firmware that reproduces and improves the timing behavior. The result is fewer parts, saved board space, and better EMI control.
Improving the Reload2 active load
Fabien Le Mentec takes a low-cost Reload2 active load and turns it into a programmable test tool. By swapping the manual setpoint for a Teensy 3.1 DAC and replacing the op-amp with a chopper amplifier, he gets software-controlled current profiles and lowers the minimum load current to about 7 mA. It is a practical hack for testing power supplies and Ethernet-powered boards under realistic startup and sleep conditions.
Review: Prototype to Product
Alan Cohen's Prototype to Product is a practical systems engineering playbook for anyone taking an embedded idea to market. The review emphasizes uncovering surprises early, disciplined planning, and cross-discipline collaboration across electrical, mechanical, software, and manufacturing domains. It highlights concrete topics such as prototyping, DFM/DFA, staged testing, and regulatory considerations that help avoid costly late-stage rework.
Better Hardware Design Decisions, Faster: A Lean Team’s Guide to MDO
As design complexity grows, siloed decision-making often leads to late-stage surprises, costly rework, and missed opportunities for optimization. Multidisciplinary Design Optimization (MDO) offers a structured approach to solving this by enabling teams to evaluate trade-offs and impacts across the full system before implementation begins. Traditionally used in large, high-budget industries like aerospace, MDO is now within reach for lean teams, thanks to more accessible modeling tools and an urgent need for tighter collaboration. This article outlines how small hardware teams can adopt MDO in a practical way, starting simple, integrating key models early, and building toward a culture of systems thinking. The result is better design decisions, faster development, and more robust, manufacturable products with fewer surprises along the way.
Practical protection against dust and water (i.e. IP protection)
Needing IP65 protection while exposing humidity and pressure sensors on a tight $15 budget, Dr Cagri Tanriover hunted for a practical fix. He found that an SHT2x humidity sensor with a microporous filter cap and O-ring provides IP67-level protection, and by matching a pressure sensor that fits the same cap he met and exceeded the IP65 requirement. The post shows a low-cost, component-level workaround.
Introducing The VolksEEG Project
VolksEEG is an open-source effort to build an FDA-cleared clinical EEG and publish every design so others can manufacture it. The volunteer-driven project centers on the TI ADS1299 8-channel, 24-bit biopotential ADC and combines medical and electrical engineering expertise to confront regulatory, safety, and usability challenges. This blog series will document technical decisions, isolation and safety concerns, and ways engineers can contribute.
Practical protection against dust and water (i.e. IP protection)
Needing IP65 protection while exposing humidity and pressure sensors on a tight $15 budget, Dr Cagri Tanriover hunted for a practical fix. He found that an SHT2x humidity sensor with a microporous filter cap and O-ring provides IP67-level protection, and by matching a pressure sensor that fits the same cap he met and exceeded the IP65 requirement. The post shows a low-cost, component-level workaround.
Getting Started With CUDA C on an Nvidia Jetson: GPU Architecture
In the previous blog post (Getting Started With CUDA C on Jetson Nvidia: Hello CUDA World!) I showed how to develop applications targeted at a GPU on a Nvidia Jetson Nano. As we observed in that blog post, performing a calculation on a 1-D array on a GPU had no performance benefit compared to a traditional CPU implementation, even on an array with many elements. In this blog post, we will learn about the GPU architecture to better explain the behavior and to understand the applications where a GPU shines (hint: it has to do with graphics).
Better Hardware Design Decisions, Faster: A Lean Team’s Guide to MDO
As design complexity grows, siloed decision-making often leads to late-stage surprises, costly rework, and missed opportunities for optimization. Multidisciplinary Design Optimization (MDO) offers a structured approach to solving this by enabling teams to evaluate trade-offs and impacts across the full system before implementation begins. Traditionally used in large, high-budget industries like aerospace, MDO is now within reach for lean teams, thanks to more accessible modeling tools and an urgent need for tighter collaboration. This article outlines how small hardware teams can adopt MDO in a practical way, starting simple, integrating key models early, and building toward a culture of systems thinking. The result is better design decisions, faster development, and more robust, manufacturable products with fewer surprises along the way.
VolksEEG Project: Initial Hardware Architecture
The VolksEEG prototype pairs an Adafruit Feather nRF52840 Sense MCU with an ADS1299 analog front end, organized into non-isolated and isolated domains to protect patients. The post explains why isolation is required, which chips bridge the domains, and why simple, high-level power and signal diagrams help clarify the KiCad schematics for engineers and reviewers.
Software Prototyping
Software prototypes can save a lot of pain during bring-up, and Gene Breniman argues they deserve a place in the development process. He revisits an earlier post, then points readers to Jack G. Ganssle’s article on creating software prototypes, where test code becomes the model for the real product software. It is a short but practical reminder that early code can do more than just validate hardware.
Layout recomendations and tips for best performance against EMC
Good PCB layout will prevent many EMC headaches before you even power the board. Maykel Alonso offers a practical checklist covering component and feed analysis, package and PCB choices, placement, routing, and via rules. The post focuses on concrete, low-effort measures like preferring SMD parts, using a 4-layer FR-4 stack with dedicated ground and power planes, and keeping return paths tight to cut emissions and susceptibility.
Size matters - System success depends on initial design
A seemingly small UI choice can reshape an entire embedded system. Gene Breniman uses a real product example to show how picking a graphic touchscreen instead of a character LCD can multiply CPU, memory, OS, and licensing needs. The post explains why capturing requirements early and planning for growth paths keeps complexity and cost under control, and how to size hardware to fit real needs.
Bringing up Baby - product development thoughts
After months of defining, specifying, and designing, Gene Breniman finally reaches the first semi-functional prototypes of a new product. He walks through the practical steps that get a board from idea to bring-up, from picking parts and laying out the PCB to inspecting assemblies and verifying firmware with low-level tests. Along the way, he shares hard-earned lessons about component availability, incoming inspection, and catching mistakes early.
Review: Prototype to Product
Alan Cohen's Prototype to Product is a practical systems engineering playbook for anyone taking an embedded idea to market. The review emphasizes uncovering surprises early, disciplined planning, and cross-discipline collaboration across electrical, mechanical, software, and manufacturing domains. It highlights concrete topics such as prototyping, DFM/DFA, staged testing, and regulatory considerations that help avoid costly late-stage rework.
