Improving the Reload2 active load
Fabien Le Mentec takes a low-cost Reload2 active load and turns it into a programmable test tool. By swapping the manual setpoint for a Teensy 3.1 DAC and replacing the op-amp with a chopper amplifier, he gets software-controlled current profiles and lowers the minimum load current to about 7 mA. It is a practical hack for testing power supplies and Ethernet-powered boards under realistic startup and sleep conditions.
Two Capacitors Are Better Than One
Jason Sachs revisits a simple stacked RC trick that dramatically reduces DC error from capacitor insulation leakage in long time-constant filters. Splitting one RC into two stages forces most of the DC drop onto the lower capacitor, squaring the remaining error while changing the effective pole locations. The post walks through the math, practical component tradeoffs, and when to prefer a digital approach.
Voltage Drops Are Falling on My Head: Operating Points, Linearization, Temperature Coefficients, and Thermal Runaway
A lot of the neat, tidy diode and transistor rules you learned in school are really just approximations. Jason Sachs shows how operating points, linearization, and temperature coefficients give you a better mental model for real circuits, then uses that framework to explain why thermal runaway happens. Along the way, he connects the theory to practical device behavior, op-amp output stages, and the design tricks that keep parts from letting out the magic smoke.
Optimizing Optoisolators, and Other Stories of Making Do With Less
Jason Sachs digs into how to squeeze speed and reliability from low-cost optoisolators, showing practical tweaks that often outperform default datasheet usage. He mixes hands-on circuits — using 4N35 base-emitter resistors, Schottky clamps, input speedup caps, and output buffering — with transistor-switching theory and a cautionary production story to show when to optimize and when to splurge on pricier isolators.
Someday We’ll Find It, The Kelvin Connection
Low-ohm measurements will fool your multimeter unless you use Kelvin connections. Jason Sachs walks through four-wire sensing using a current-limited supply and two DMMs, explains thermoelectric and connector-related errors, and shows why schematics and PCB layout must reflect Kelvin sense pads to avoid subtle measurement and circuit problems.
Reverse engineering wireless wall outlets
Fabien Le Mentec reverse engineers a cheap set of wireless wall outlets to add them to his BANO home automation while avoiding uncertified mains hardware. He uses PCB inspection to identify a Holtek MCU and RF83C, captures 433.92 MHz OOK signals with an RTL-SDR and ookdump, then replays commands using an RFM22 in direct mode controlled by an ATmega328P. The post explains frame structure and links to a working GitHub implementation.
Practical protection against dust and water (i.e. IP protection)
Needing IP65 protection while exposing humidity and pressure sensors on a tight $15 budget, Dr Cagri Tanriover hunted for a practical fix. He found that an SHT2x humidity sensor with a microporous filter cap and O-ring provides IP67-level protection, and by matching a pressure sensor that fits the same cap he met and exceeded the IP65 requirement. The post shows a low-cost, component-level workaround.
10 Items of Test Equipment You Should Know
Jason Sachs walks through ten often-overlooked pieces of test gear that make debugging embedded hardware faster, safer, and more precise. From clamp-on and Rogowski current probes to spring-tip probes, IC test clips, and compact DAQ systems, each tool targets a common bench frustration. Practical buying notes and use cases help you choose tools that save time and reduce guesswork.
How to Analyze a Differential Amplifier
Jason Sachs walks through the algebra and intuition behind the classic four-resistor differential amplifier. He derives the exact output equation, isolates error terms from resistor mismatch and op-amp imperfections, and explains why common-mode gain depends on mismatch not on the differential gain. Read this for clear formulas, modal insight into common-mode versus differential-mode, and practical steps to reduce offsets in real designs.
Using a RTLSDR dongle to validate NRF905 configuration
Fabien Le Mentec wanted to be sure his nRF905 radio link was configured correctly before trusting it across seven floors. Instead of guessing, he used a cheap RTLSDR dongle, rtl_fm, and a small custom decoder to inspect the 433 MHz traffic directly. The result was a practical way to validate packet framing, Manchester coding, and signal strength without relying only on the radio module’s own feedback.
Racing to Sleep
Jason Sachs walks through a realistic field sensor case study, the BigBrotherBear 2000, to show how a careful power budget exposes surprising energy costs. He demonstrates that radios and data transmission often dwarf quiescent MCU current, explains the race-to-sleep principle for computation-bound tasks, and outlines practical wake-up and measurement trade-offs so engineers can extend battery lifetime in real deployments.
Optimizing Optoisolators, and Other Stories of Making Do With Less
Jason Sachs digs into how to squeeze speed and reliability from low-cost optoisolators, showing practical tweaks that often outperform default datasheet usage. He mixes hands-on circuits — using 4N35 base-emitter resistors, Schottky clamps, input speedup caps, and output buffering — with transistor-switching theory and a cautionary production story to show when to optimize and when to splurge on pricier isolators.
10 More (Obscure) Circuit Components You Should Know
Jason Sachs follows up his earlier primer with ten more underused but practical parts that can simplify embedded hardware designs. From MOSFET-based ideal diode controllers that eliminate diode drops to TAOS light-to-frequency sensors that expand dynamic range, the post explains what each component does, when to choose it, and real-world tradeoffs learned from field use. Ideal for engineers looking to broaden their parts toolbox.
Unmanned Ground Vehicles - Design Considerations for Snow and Cold Environments
Winter conditions expose UGV weaknesses: snow, ice and extreme cold change traction, sensor performance, batteries and lubrication. This post walks through snow mechanics, ground-pressure tradeoffs for wheels versus tracks, and practical mitigations like heaters, insulation, sensor covers and low-temperature lubricants. If you design autonomous ground systems for cold climates, these engineering checks and referenced studies will help you avoid mission-ending failures.
Peripheral Interaction Without a Linux Device Driver Using Spidev
Kernel-space drivers are not always necessary; many SPI peripherals can be handled from userspace using spidev. This post shows how to expose an SPI device through the device tree and kernel, wire a Bosch BMP388 to a Toradex Apalis iMX8 Ixora board, and implement a C userspace app that uses ioctl to read the chip ID. Practical tips on SPI settings and logic-analyzer validation are included.
Improving the Reload2 active load
Fabien Le Mentec takes a low-cost Reload2 active load and turns it into a programmable test tool. By swapping the manual setpoint for a Teensy 3.1 DAC and replacing the op-amp with a chopper amplifier, he gets software-controlled current profiles and lowers the minimum load current to about 7 mA. It is a practical hack for testing power supplies and Ethernet-powered boards under realistic startup and sleep conditions.
STM32 B-CAMS-OMV Walkthrough
Want to prototype embedded vision quickly? This walkthrough shows how the STM32 B-CAMS-OMV camera module pairs with the STM32H747I-DISCO discovery kit and the FP-AI-VISION1 function pack to get you running in minutes. The video covers the camera connection interface, key software functions to control and process data, and the ISP features that let image processing run inside the camera. The STM32 H7 project with B-CAMS-OMV drivers is available on GitHub.
Getting Started With Zephyr: Using GDB To Fix a Driver Bug
In this blog post, I show how to use GDB to debug an issue encountered with a TSL2591 light sensor driver in Zephyr. The fix was submitted and successfully incorporated into The Zephyr Project.
A quick look at the Line Follower Vehicle
A line follower vehicle boils down to four parts: sensors, steering, chassis, and processing. This quick overview explains sensor counts and placement, the tradeoffs between Ackerman and skid-steer steering, and simple processing choices from comparators to an Arduino Uno. Read on for practical tips to pick sensors, arrange the chassis, and avoid common pitfalls when building or tuning a basic LFV.
Basler pylon on Raspberry Pi with Yocto
Basler's pylon can be packaged into a minimal Raspberry Pi Yocto image in a few clear steps. This walkthrough shows how to clone poky with meta-openembedded, meta-raspberrypi and Basler's meta-basler-tools, tweak conf/local.conf to add OpenCV and accept the Basler EULA, build rpi-test-image and generate an SDK for cross-compilation. It finishes by cross-compiling a pylon_example binary, copying it to the Pi and testing with a Basler acA2440-20gm.
Getting Started With Zephyr: Saving Data To Files
In this blog post, I show how to implement a Zephyr application to mount a microSD card, create a new file on the microSD card, and write data to it. The lessons learned from such an application can be helpful for devices out in the field that need to write data to off-board memory periodically, especially in cases where Internet access may be sporadic.
How to Analyze a Three-Op-Amp Instrumentation Amplifier
The three-op-amp instrumentation amplifier gives you high input impedance, improved net bandwidth, and much lower sensitivity to resistor mismatch than a single-op-amp differential stage. Jason M. Sachs walks through the algebra, numeric examples, and historical notes to show how the preamp isolates common-mode, why splitting gain boosts bandwidth, how overall gain can be set with one resistor, and what practical limits to watch.
A Working Real Time Clock (RTC) Implementation
When the GPRS modem would not provide network time, Dr Cagri Tanriover implemented a compact hardware real time clock using the NXP PCF8523T. The post highlights why automatic backup switching, I2C integration, BCD register handling, and alarm/timer features matter for embedded timestamps. It also shows battery-life math with a CR1225 and offers practical build notes after an initial ESD-related failure.
Beware of Analog Switch Leakage Current
Leakage currents in analog switches can quietly wreck precision reference circuits at elevated temperature. Jason M. Sachs walks through three switch-topology implementations for a switchable 1.25 V reference and shows which topology gives the smallest worst-case output error using real part specs. He explains why op amp input bias is usually negligible and gives practical fixes: lower resistances, better switches, or limiting temperature range.
Getting Started With Zephyr: Writing Data to EEPROM
In this blog post, I show how to implement a Zephyr application to interact with EEPROM. I show how the Zephyr device driver model allows application writers to be free of the underlying implementation details. Unfortunately, the application didn't work as expected, and I'm still troubleshooting the cause.
Racing to Sleep
Jason Sachs walks through a realistic field sensor case study, the BigBrotherBear 2000, to show how a careful power budget exposes surprising energy costs. He demonstrates that radios and data transmission often dwarf quiescent MCU current, explains the race-to-sleep principle for computation-bound tasks, and outlines practical wake-up and measurement trade-offs so engineers can extend battery lifetime in real deployments.
Improving the Reload2 active load
Fabien Le Mentec takes a low-cost Reload2 active load and turns it into a programmable test tool. By swapping the manual setpoint for a Teensy 3.1 DAC and replacing the op-amp with a chopper amplifier, he gets software-controlled current profiles and lowers the minimum load current to about 7 mA. It is a practical hack for testing power supplies and Ethernet-powered boards under realistic startup and sleep conditions.
Peripheral Interaction Without a Linux Device Driver Using Spidev
Kernel-space drivers are not always necessary; many SPI peripherals can be handled from userspace using spidev. This post shows how to expose an SPI device through the device tree and kernel, wire a Bosch BMP388 to a Toradex Apalis iMX8 Ixora board, and implement a C userspace app that uses ioctl to read the chip ID. Practical tips on SPI settings and logic-analyzer validation are included.
Metal detection: building the detector
Fabien Le Mentec turns a bench-validated BFO stage into a field-ready metal detector using scavenged parts and straightforward fabrication. He moves the circuit from breadboard to a through-hole prototyping PCB, swaps the Arduino Nano for a lower-power Mini, and builds an ABS control box with buttons and a buzzer. The build uses a 2S LiPo pack with a 5V LDO and a nonmagnetic coil mount, with practical notes on tradeoffs and safety.
Here Comes The Noise!
Noise. That awful thing which nobody wants that most sadly never learn about. It's time to change that with this blog post.
