Metal detection: building the detector
Fabien Le Mentec turns a bench-validated BFO stage into a field-ready metal detector using scavenged parts and straightforward fabrication. He moves the circuit from breadboard to a through-hole prototyping PCB, swaps the Arduino Nano for a lower-power Mini, and builds an ABS control box with buttons and a buzzer. The build uses a 2S LiPo pack with a 5V LDO and a nonmagnetic coil mount, with practical notes on tradeoffs and safety.
Metal detection: beat frequency oscillator
Fabien Le Mentec walks through a practical beat frequency oscillator metal detector, from the LC oscillator theory to the Arduino-based frequency counter. He shows how changes in coil inductance reveal nearby metal, and why capacitor choice matters when you want a stable detector. The post focuses on the BFO sensing stage, with enough detail to help you build and test one yourself.
Autonomous vehicle - design questions to ponder
Designing an autonomous or remotely controlled vehicle forces tradeoffs between purpose, environment, and terrain. This post lists practical questions to drive decisions about mission profile, ruggedization, power and data handling, sensing, and modularity so your robot survives and completes tasks. Engineers will get a concise checklist to provoke design choices and avoid common failure modes in real-world deployments.
Mounting plate for Arduino
While having a breadboard with your microcontroller is necessary, it is very cumbersome if the two aren't fastened together somehow. You can buy mounting plates, but I choose to make one.
Basic hand tools for electronics assembly
Though the software tools vary with different microcontrollers, many hardware tools are the same.
How to Read a Power MOSFET Datasheet
Jason Sachs takes a soapbox to stop a recurring mistake: misreading power MOSFET datasheets. This practical guide separates marketing blurbs and typical graphs from the specifications you can actually rely on, and explains how to use RDS(on), VGS, gate charge, SOA and thermal data in real designs. Read this before you pick a MOSFET or size a gate driver.
Improving the Reload2 active load
Fabien Le Mentec takes a low-cost Reload2 active load and turns it into a programmable test tool. By swapping the manual setpoint for a Teensy 3.1 DAC and replacing the op-amp with a chopper amplifier, he gets software-controlled current profiles and lowers the minimum load current to about 7 mA. It is a practical hack for testing power supplies and Ethernet-powered boards under realistic startup and sleep conditions.
Two Capacitors Are Better Than One
Jason Sachs revisits a simple stacked RC trick that dramatically reduces DC error from capacitor insulation leakage in long time-constant filters. Splitting one RC into two stages forces most of the DC drop onto the lower capacitor, squaring the remaining error while changing the effective pole locations. The post walks through the math, practical component tradeoffs, and when to prefer a digital approach.
Voltage Drops Are Falling on My Head: Operating Points, Linearization, Temperature Coefficients, and Thermal Runaway
A lot of the neat, tidy diode and transistor rules you learned in school are really just approximations. Jason Sachs shows how operating points, linearization, and temperature coefficients give you a better mental model for real circuits, then uses that framework to explain why thermal runaway happens. Along the way, he connects the theory to practical device behavior, op-amp output stages, and the design tricks that keep parts from letting out the magic smoke.
Optimizing Optoisolators, and Other Stories of Making Do With Less
Jason Sachs digs into how to squeeze speed and reliability from low-cost optoisolators, showing practical tweaks that often outperform default datasheet usage. He mixes hands-on circuits — using 4N35 base-emitter resistors, Schottky clamps, input speedup caps, and output buffering — with transistor-switching theory and a cautionary production story to show when to optimize and when to splurge on pricier isolators.
How to Analyze a Differential Amplifier
Jason Sachs walks through the algebra and intuition behind the classic four-resistor differential amplifier. He derives the exact output equation, isolates error terms from resistor mismatch and op-amp imperfections, and explains why common-mode gain depends on mismatch not on the differential gain. Read this for clear formulas, modal insight into common-mode versus differential-mode, and practical steps to reduce offsets in real designs.
Two Capacitors Are Better Than One
Jason Sachs revisits a simple stacked RC trick that dramatically reduces DC error from capacitor insulation leakage in long time-constant filters. Splitting one RC into two stages forces most of the DC drop onto the lower capacitor, squaring the remaining error while changing the effective pole locations. The post walks through the math, practical component tradeoffs, and when to prefer a digital approach.
The Most Annoying Sound
Independent consultants often face requests and requirements that go beyond the technicalities of software and hardware. Designing user interfaces is a common example, and even though most of us are not UI experts, we still have to get it right, otherwise the users may get annoyed, and the product will fail. However, what happens when we're asked explicitly to annoy users? Here's a true story about such a case.
Choosing a Microcontroller for Your Vehicle
Picking the right microcontroller can make or break an autonomous vehicle project, and this post gives a practical checklist to help. It walks through voltage and power needs, memory and IO planning, cost and availability tradeoffs, and when to step up from an 8-bit MCU to a 32-bit controller or single-board computer. Real-world board examples illustrate the choices.
A wireless door monitor based on the BANO framework
Fabien Le Mentec built a battery-powered wireless door monitor and a reusable node framework called BANO to monitor doors across seven floors without wired links. The post highlights BANO's 17-byte key,value protocol, the node runtime that enables wake-on-interrupt low-power operation, and practical RF choices like the NRF905 plus a 330 µF cap to handle coin-cell transmission peaks. It includes source, PCB, and base station notes.
10 Items of Test Equipment You Should Know
Jason Sachs walks through ten often-overlooked pieces of test gear that make debugging embedded hardware faster, safer, and more precise. From clamp-on and Rogowski current probes to spring-tip probes, IC test clips, and compact DAQ systems, each tool targets a common bench frustration. Practical buying notes and use cases help you choose tools that save time and reduce guesswork.
VolksEEG Project: Initial Hardware Architecture
The VolksEEG prototype pairs an Adafruit Feather nRF52840 Sense MCU with an ADS1299 analog front end, organized into non-isolated and isolated domains to protect patients. The post explains why isolation is required, which chips bridge the domains, and why simple, high-level power and signal diagrams help clarify the KiCad schematics for engineers and reviewers.
What is Pulse Width Modulation and How Does It Work?
Pulse Width Modulation (PWM) is a technique used to control the average voltage supplied to a device or component by adjusting the width of a series of pulses. It works by rapidly turning a signal on and off at a specific frequency. The crucial element of PWM is the duty cycle, which represents the percentage of time the signal is “on” (high voltage) compared to the total time of one cycle.
Someday We’ll Find It, The Kelvin Connection
Low-ohm measurements will fool your multimeter unless you use Kelvin connections. Jason Sachs walks through four-wire sensing using a current-limited supply and two DMMs, explains thermoelectric and connector-related errors, and shows why schematics and PCB layout must reflect Kelvin sense pads to avoid subtle measurement and circuit problems.
Racing to Sleep
Jason Sachs walks through a realistic field sensor case study, the BigBrotherBear 2000, to show how a careful power budget exposes surprising energy costs. He demonstrates that radios and data transmission often dwarf quiescent MCU current, explains the race-to-sleep principle for computation-bound tasks, and outlines practical wake-up and measurement trade-offs so engineers can extend battery lifetime in real deployments.
Voltage Drops Are Falling on My Head: Operating Points, Linearization, Temperature Coefficients, and Thermal Runaway
A lot of the neat, tidy diode and transistor rules you learned in school are really just approximations. Jason Sachs shows how operating points, linearization, and temperature coefficients give you a better mental model for real circuits, then uses that framework to explain why thermal runaway happens. Along the way, he connects the theory to practical device behavior, op-amp output stages, and the design tricks that keep parts from letting out the magic smoke.
Modeling Gate Drive Diodes
This is a short article about how to analyze the diode in some gate drive circuits when figuring out turn-off characteristics --- specifically, determining the relationship between gate drive current and gate voltage during turn-off of a power transistor.
Wye Delta Tee Pi: Observations on Three-Terminal Networks
Three-terminal passive networks, wye, delta, tee, and pi, are more interchangeable than many engineers expect. Jason Sachs walks through Kennelly's wye-delta formulas, Z and Y matrix representations for tee and pi two-port networks, and worked examples ranging from balanced to highly skewed impedances. The post highlights practical payoffs, including using topology transforms to substitute hard-to-source capacitors with simpler, precision-friendly parts.
Short Takes (EE Shanty): What shall we do with a zero-ohm resistor?
When you need flexibility on a PCB, zero-ohm resistors are the obvious shortcut, but Jason M. Sachs shows why the label zero is misleading. He compares common SMT jumper specs, high-current specialty parts, and a practical workaround using 1 milliohm resistors to avoid voltage drop. Read this for a quick checklist to pick jumpers that actually carry your board's current.
Arduino robotics #3 - wiring, coding and a test run
Lonnie Honeycutt walks through wiring, coding, and the first test run of Clusterbot, a budget Arduino robot build costing about $50. The post provides a clear pin-mapping to the TB6612FNG motor driver, ready-to-upload Arduino movement functions, and practical tips like tinning thin battery wires. You also get PWM calibration values and the measured RPM timing the author used to make reliable turns.
How to Analyze a Three-Op-Amp Instrumentation Amplifier
The three-op-amp instrumentation amplifier gives you high input impedance, improved net bandwidth, and much lower sensitivity to resistor mismatch than a single-op-amp differential stage. Jason M. Sachs walks through the algebra, numeric examples, and historical notes to show how the preamp isolates common-mode, why splitting gain boosts bandwidth, how overall gain can be set with one resistor, and what practical limits to watch.
Choosing a Microcontroller for Your Vehicle
Picking the right microcontroller can make or break an autonomous vehicle project, and this post gives a practical checklist to help. It walks through voltage and power needs, memory and IO planning, cost and availability tradeoffs, and when to step up from an 8-bit MCU to a 32-bit controller or single-board computer. Real-world board examples illustrate the choices.
Beware of Analog Switch Leakage Current
Leakage currents in analog switches can quietly wreck precision reference circuits at elevated temperature. Jason M. Sachs walks through three switch-topology implementations for a switchable 1.25 V reference and shows which topology gives the smallest worst-case output error using real part specs. He explains why op amp input bias is usually negligible and gives practical fixes: lower resistances, better switches, or limiting temperature range.
Racing to Sleep
Jason Sachs walks through a realistic field sensor case study, the BigBrotherBear 2000, to show how a careful power budget exposes surprising energy costs. He demonstrates that radios and data transmission often dwarf quiescent MCU current, explains the race-to-sleep principle for computation-bound tasks, and outlines practical wake-up and measurement trade-offs so engineers can extend battery lifetime in real deployments.
First Steps in OrCAD 16 [Capture]
A practical, beginner-friendly walkthrough of OrCAD 16 Capture that gets you from a blank project to a netlist ready for PCB layout. Maykel explains the OrCAD suite, project tree and design cache behavior, how to manage part libraries, and the Tools menu utilities you should run. The article ends with step-by-step instructions for creating the .mnl netlist and previews a follow-up on layout and footprint libraries.
