Reply by Paul E. Bennett March 19, 20042004-03-19
In article <405B1310.3AE229AD@yahoo.com>
           spamgoeshere4@yahoo.com "rickman" writes:

> I would suggest taking a look at building your own. I worked on a board > where one of the engineers spec'd a hand made choke/transformer. He > wrote out assembly instructions and they had an assembler make them. > Winding a transformer is not really that hard unless you are trying to > make it very small. I know that several of the coil companies sell > cores.
I am more fortunate than most at present I suppose. I have reasonable access to a coil winding machine. RS Components do a range of small transformer cores and assemblies that make the task quite easy. With 1W power requirement you could probably get away with a small ferrite ring and wind it by hand (takes an investment of time but for one-off or just a few may well be worth such hassle). Calculating a transformer for a psu is not really that hard. Rough and ready calculations can be done on just the turns ration required to get the sought voltage step. A PWM driven pair of transistors on either leg of a centre tapped primary would act as a suitable input chopper and by varying the ON time of each device you can adjust the output voltage. The result may, however, be slightly more expensive in board real- estate than two of the TRAMCO or BB devices. When it comes to wanting five isolated outputs then there is no contest. The self-wound transformer wins out in small numbers and I can get production quantities wound from the details i have already documented. -- ******************************************************************** Paul E. Bennett ....................<email://peb@amleth.demon.co.uk> Forth based HIDECS Consultancy .....<http://www.amleth.demon.co.uk/> Mob: +44 (0)7811-639972 .........NOW AVAILABLE:- HIDECS COURSE...... Tel: +44 (0)1235-811095 .... see http://www.feabhas.com for details. Going Forth Safely ..... EBA. www.electric-boat-association.org.uk.. ********************************************************************
Reply by rickman March 19, 20042004-03-19
Spehro Pefhany wrote:
> > On Fri, 19 Mar 2004 08:38:31 +0100, the renowned "Meindert Sprang" > <mhsprang@NOcustomSPAMware.nl> wrote: > > >""Paul E. Bennett"" <peb@amleth.demon.co.uk> wrote in message > >news:1079656094snz@amleth.demon.co.uk... > >> Alternatively, he could do his own if he can manage to wind his own > >> transformer. I often need several isolated DC supplies so I just wind > >> up a transformer with the requisite number of secondaries and configure > >> a simple chopper to drive it. > > > >I agree. But not feasible for regular production, but in quantities that do > >not justify have a transformer produced for me. That's the reason I was > >looking for an off-the-shelf product. > > Yes, you have an inconvenient quantity range.
I would suggest taking a look at building your own. I worked on a board where one of the engineers spec'd a hand made choke/transformer. He wrote out assembly instructions and they had an assembler make them. Winding a transformer is not really that hard unless you are trying to make it very small. I know that several of the coil companies sell cores. -- Rick "rickman" Collins rick.collins@XYarius.com Ignore the reply address. To email me use the above address with the XY removed. Arius - A Signal Processing Solutions Company Specializing in DSP and FPGA design URL http://www.arius.com 4 King Ave 301-682-7772 Voice Frederick, MD 21701-3110 301-682-7666 FAX
Reply by Spehro Pefhany March 19, 20042004-03-19
On Fri, 19 Mar 2004 08:38:31 +0100, the renowned "Meindert Sprang"
<mhsprang@NOcustomSPAMware.nl> wrote:

>""Paul E. Bennett"" <peb@amleth.demon.co.uk> wrote in message >news:1079656094snz@amleth.demon.co.uk... >> Alternatively, he could do his own if he can manage to wind his own >> transformer. I often need several isolated DC supplies so I just wind >> up a transformer with the requisite number of secondaries and configure >> a simple chopper to drive it. > >I agree. But not feasible for regular production, but in quantities that do >not justify have a transformer produced for me. That's the reason I was >looking for an off-the-shelf product.
Yes, you have an inconvenient quantity range.
>What strikes me most is that I think there are a lot of products or >equipment in the market that could use a wide-intput converter (8-30V) and >have two isolated outputs. About every Modbus, Profibus or whateverBus >device could use such a converter. Therefore I am surpised it does not exist >as low power/low cost mass production product.
Unfortunately, those are all rather low-volume process control applications. Thus, the function is available, just not so cheap and not so available. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" speff@interlog.com Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com
Reply by Meindert Sprang March 19, 20042004-03-19
""Paul E. Bennett"" <peb@amleth.demon.co.uk> wrote in message
news:1079656094snz@amleth.demon.co.uk...
> Alternatively, he could do his own if he can manage to wind his own > transformer. I often need several isolated DC supplies so I just wind > up a transformer with the requisite number of secondaries and configure > a simple chopper to drive it.
I agree. But not feasible for regular production, but in quantities that do not justify have a transformer produced for me. That's the reason I was looking for an off-the-shelf product. What strikes me most is that I think there are a lot of products or equipment in the market that could use a wide-intput converter (8-30V) and have two isolated outputs. About every Modbus, Profibus or whateverBus device could use such a converter. Therefore I am surpised it does not exist as low power/low cost mass production product. Meindert
Reply by Paul E. Bennett March 18, 20042004-03-18
In article <4059E95B.66F19FDE@yahoo.com>
           spamgoeshere4@yahoo.com "rickman" writes:

> Meindert Sprang wrote: > > > > "Bobsprit" <Bobsprit@aol.com> wrote in message > > news:bxi6c.11301$E8.2842421@news4.srv.hcvlny.cv.net... > > > ,the dual output is not what I want. Most dual-output types ar +/- > > > > outputs. I need two independent 5V outputs, isolated from eachother too. > > > So > > > > far, I could only find C&D that does that. > > > > > > - sounds like two converters and your done. > > > > Except that two converters are more than twice the price and consume twice > > the space. > > You can't get something for nothing. If you want two isolated > converters, there will not be much circuitry to share. So two separate > units will not be much larger than one combined unit. More importantly, > if you can't find a combined unit that meets your needs, you may have to > use two separate units.
Alternatively, he could do his own if he can manage to wind his own transformer. I often need several isolated DC supplies so I just wind up a transformer with the requisite number of secondaries and configure a simple chopper to drive it. -- ******************************************************************** Paul E. Bennett ....................<email://peb@amleth.demon.co.uk> Forth based HIDECS Consultancy .....<http://www.amleth.demon.co.uk/> Mob: +44 (0)7811-639972 .........NOW AVAILABLE:- HIDECS COURSE...... Tel: +44 (0)1235-811095 .... see http://www.feabhas.com for details. Going Forth Safely ..... EBA. www.electric-boat-association.org.uk.. ********************************************************************
Reply by rickman March 18, 20042004-03-18
Meindert Sprang wrote:
> > "Bobsprit" <Bobsprit@aol.com> wrote in message > news:bxi6c.11301$E8.2842421@news4.srv.hcvlny.cv.net... > > ,the dual output is not what I want. Most dual-output types ar +/- > > > outputs. I need two independent 5V outputs, isolated from eachother too. > > So > > > far, I could only find C&D that does that. > > > > - sounds like two converters and your done. > > Except that two converters are more than twice the price and consume twice > the space.
You can't get something for nothing. If you want two isolated converters, there will not be much circuitry to share. So two separate units will not be much larger than one combined unit. More importantly, if you can't find a combined unit that meets your needs, you may have to use two separate units. -- Rick "rickman" Collins rick.collins@XYarius.com Ignore the reply address. To email me use the above address with the XY removed. Arius - A Signal Processing Solutions Company Specializing in DSP and FPGA design URL http://www.arius.com 4 King Ave 301-682-7772 Voice Frederick, MD 21701-3110 301-682-7666 FAX
Reply by Meindert Sprang March 18, 20042004-03-18
"Bobsprit" <Bobsprit@aol.com> wrote in message
news:bxi6c.11301$E8.2842421@news4.srv.hcvlny.cv.net...
> ,the dual output is not what I want. Most dual-output types ar +/- > > outputs. I need two independent 5V outputs, isolated from eachother too. > So > > far, I could only find C&D that does that. > > - sounds like two converters and your done.
Except that two converters are more than twice the price and consume twice the space. Meindert
Reply by Spehro Pefhany March 18, 20042004-03-18
On Thu, 18 Mar 2004 14:40:07 GMT, the renowned "Bobsprit"
<Bobsprit@aol.com> wrote:

>,the dual output is not what I want. Most dual-output types ar +/- >> outputs. I need two independent 5V outputs, isolated from eachother too. >So >> far, I could only find C&D that does that. > >- sounds like two converters and your done.
Maybe build a non-isolated buck converter to regulate the input (stock magnetics) and put a couple of the B-B jobs on the output. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" speff@interlog.com Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com
Reply by Bobsprit March 18, 20042004-03-18
,the dual output is not what I want. Most dual-output types ar +/-
> outputs. I need two independent 5V outputs, isolated from eachother too.
So
> far, I could only find C&D that does that.
- sounds like two converters and your done.
Reply by Meindert Sprang March 18, 20042004-03-18
"Greg Neff" <greg@microsym.com> wrote in message
news:8k3h501cnrd2ntvacvkjl97uuogpj2dr32@4ax.com...
> On Wed, 17 Mar 2004 07:48:53 +0100, "Meindert Sprang" > <mhsprang@NOcustomSPAMware.nl> wrote: > > Not true. There are excellent BB 1W (DCP01) and 2W (DCP02) isolated > converters available in standard DIP and SO packages, and we use them > extensively. Unfortunately, they don't have the wide input range that > you are looking for in this application.
Also, the dual output is not what I want. Most dual-output types ar +/- outputs. I need two independent 5V outputs, isolated from eachother too. So far, I could only find C&D that does that. Meindert