Hot Fun in the Silicon: Thermal Testing with Power Semiconductors
Here's a trick that is useful the next time you do thermal testing with your MOSFETs or IGBTs.
Thermal testing?!
Yes, that's right. It's important to make sure your power transistors don't overheat. In the datasheet, you will find some information that you can use to estimate how hot the junction inside the IC will get.
Let's look at an example. Here's a page from the IRF7739 DirectFET datasheet. I like this datasheet because it has almost all the thermal stuff on one page,...
How to Build a Fixed-Point PI Controller That Just Works: Part II
In Part I we talked about some of the issues around discrete-time proportional-integral (PI) controllers:
- various forms and whether to use the canonical form for z-transforms (don't do it!)
- order of operation in the integral term: whether to scale and then integrate (my recommendation), or integrate and then scale.
- saturation and anti-windup
In this part we'll talk about the issues surrounding fixed-point implementations of PI controllers. First let's recap the conceptual structure...
How to Build a Fixed-Point PI Controller That Just Works: Part I
This two-part article explains five tips to make a fixed-point PI controller work well. I am not going to talk about loop tuning -- there are hundreds of articles and books about that; any control-systems course will go over loop tuning enough to help you understand the fundamentals. There will always be some differences for each system you have to control, but the goals are the same: drive the average error to zero, keep the system stable, and maximize performance (keep overshoot and delay...
10 More (Obscure) Circuit Components You Should Know
The interest in my previous article on obscure but useful electronics parts, "10 Circuit Components You Should Know" was encouraging enough that I thought I would write a followup. So here are another 10:
1. "Ideal Diode" controllers
Load-sharing circuits use diodes tied together at their cathode terminal to take the most positive voltage among the sources and connect it to a load. Works great: you have a DC/DC power supply, a battery, and a solar cell, and it will use whichever output is...
Oscilloscope Dreams
My coworkers and I recently needed a new oscilloscope. I thought I would share some of the features I look for when purchasing one.
When I was in college in the early 1990's, our oscilloscopes looked like this:
Now the cathode ray tubes have almost all been replaced by digital storage scopes with color LCD screens, and they look like these:
Oscilloscopes are basically just fancy expensive boxes for graphing voltage vs. time. They span a wide range of features and prices:...
Stairway to Thévenin
This article was inspired by a recent post on reddit asking for help on Thévenin and Norton equivalent circuits.
(With apologies to Mr. Thévenin, the rest of the e's that follow will remain unaccented.)
I still remember my introductory circuits class on the subject, roughly as follows:
(NOTE: Do not get scared of what you see in the rest of this section. We're going to point out the traditional approach for teaching linear equivalent circuits first. If you have...
Organizational Reliability
I was cleaning out my email inbox at work today and ran across something I had forwarded on to a friend a few years ago, which I thought I would share, for those of you who are working in the engineering world.
Below is a handout I got about 10 years ago from Doug Field, an executive now at Apple. Doug is a superb and inspiring leader, whom I had the opportunity to work with briefly.
The following is a bit of a diversion from the topics I usually post, but is some good food for thought for...
Help, My Serial Data Has Been Framed: How To Handle Packets When All You Have Are Streams
Today we're going to talk about data framing and something called COBS, which will make your life easier the next time you use serial communications on an embedded system -- but first, here's a quiz:
Quick Diversion, Part I: Which of the following is the toughest area of electrical engineering? analog circuit design digital circuit design power electronics communications radiofrequency (RF) circuit design electromagnetic...10 Circuit Components You Should Know
Chefs have their miscellaneous ingredients, like condensed milk, cream of tartar, and xanthan gum. As engineers, we too have quite our pick of circuits, and a good circuit designer should know what's out there. Not just the bread and butter ingredients like resistors, capacitors, op-amps, and comparators, but the miscellaneous "gadget" components as well.
Here are ten circuit components you may not have heard of, but which are occasionally quite useful.
1. Multifunction gate (
Analog-to-Digital Confusion: Pitfalls of Driving an ADC
Imagine the following scenario:You're a successful engineer (sounds nice, doesn't it!) working on a project with three or four circuit boards. More than even you can handle, so you give one of them over to your coworker Wayne to design. Wayne graduated two years ago from college. He's smart, he's a quick learner, and he's really fast at designing schematics and laying out circuit boards. It's just that sometimes he takes some shortcuts... but in this case the circuit board is just something...
April is Oscilloscope Month: In Which We Discover Agilent Offers Us a Happy Deal and a Sad Name
Last month I wrote that March is Oscilloscope Month, because Agilent had a deal on the MSOX2000 and MSOX3000 series scopes offering higher bandwidth at lower prices. I got an MSOX3034 oscilloscope and saved my company $3500! (Or rather, I didn't save them anything, but I got a 350MHz scope at a 200MHz price.)
The scope included a free 30-day trial for each of the application software modules. I used my 30-day trial for the serial decode + triggering module, to help debug some UART...
Thoughts on Starting a New Career
I recently completed a 16-year stint at an engineering company. I started there fresh out of college in June 1996. This June I just started a new career as an applications engineer in the area of motor drives at Microchip Technology in Chandler, Arizona. The experience I had in switching jobs was a very enlightening one for me, and has given me an opportunity to reflect on my career. I want to share some of that reflection with you.
Disclaimer: the opinions expressed in this and other blogs...
Painting with Light to Measure Time
Recently I was faced with a dilemma while working from home. I needed to verify an implementation of first-order sigma-delta modulation used to adjust LED brightness. (I have described this in more detail in Modulation Alternatives for the Software Engineer.) I did not, however, have an oscilloscope.
And then I remembered something, about a technique called “light painting”: basically a long-exposure photograph where a...
Implementation Complexity, Part I: The Tower of Babel, Gremlins, and The Mythical Man-Month
I thought I'd post a follow-up, in a sense, to an older post about complexity in consumer electronics I wrote a year and a half ago. That was kind of a rant against overly complex user interfaces. I am a huge opponent of unnecessary complexity in almost any kind of interface, whether a user interface or a programming interface or an electrical interface. Interfaces should be clean and simple.
Now, instead of interface complexity, I'll be talking about implementation complexity, with a...
Definite Article: Notes on Traceability
Electronic component distibutor Digi-Key recently announced part tracing for surface-mount components purchased in cut-tape form. This is a big deal, and it’s a feature that is a good example of traceability. Some thing or process that has traceability basically just means that it’s possible to determine an object’s history or provenance: where it came from and what has happened to it since its creation. There are a...
How to Succeed in Motor Control: Olaus Magnus, Donald Rumsfeld, and YouTube
Almost four years ago, I had this insight — we were doing it wrong! Most of the application notes on motor control were about the core algorithms: various six-step or field-oriented control methods, with Park and Clarke transforms, sensorless estimators, and whatnot. It was kind of like a driving school would be, if they taught you how the accelerator and brake pedal worked, and how the four-stroke Otto cycle works in internal combustion engines, and handed you a written...
Python Code from My Articles Now Online in IPython Notebooks
Ever since I started using IPython Notebooks to write these articles, I’ve been wanting to publish them in a form such that you can freely use my Python code. One of you (maredsous10) wanted this access as well.
Well, I finally bit the bullet and automated a script that will extract the Python code and create standalone notebooks, that are available publicly under the Apache license on my bitbucket account: https://bitbucket.org/jason_s/embedded-blog-public
This also means they...
The Dilemma of Unwritten Requirements
You will probably hear the word “requirements” at least 793 times in your engineering career, mostly in the context of how important it is, in any project, to agree upon clear requirements before committing to (and hastily proceeding towards) a deadline. Some of those times you may actually follow that advice. Other times it’s just talk, like how you should “wear sunscreen when spending time outdoors” and “eat a diet low in saturated fats and...
A Wish for Things That Work
As the end of the year approaches, I become introspective. This year I am frustrated by bad user interfaces in software.
Actually, every year, throughout the year, I am frustrated by bad user interfaces in software. And yet here it is, the end of 2017, and things aren’t getting much better! Argh!
I wrote about this sort of thing a bit back in 2011 (“Complexity in Consumer Electronics Considered Harmful”) but I think it’s time to revisit the topic. So I’m...
Scorchers, Part 2: Unknown Bugs and Popcorn
This is a short article about diminishing returns in the context of software releases.
Those of you who have been working professionally on software or firmware have probably faced this dilemma before. The scrum masters of the world will probably harp on terms like the Definition of Done and the Minimum Viable Product. Blah blah blah. In simple terms, how do you know when your product is ready to release? This is both an easy and a difficult question to answer.
What makes...
Python Code from My Articles Now Online in IPython Notebooks
Ever since I started using IPython Notebooks to write these articles, I’ve been wanting to publish them in a form such that you can freely use my Python code. One of you (maredsous10) wanted this access as well.
Well, I finally bit the bullet and automated a script that will extract the Python code and create standalone notebooks, that are available publicly under the Apache license on my bitbucket account: https://bitbucket.org/jason_s/embedded-blog-public
This also means they...
Linear Feedback Shift Registers for the Uninitiated, Part IX: Decimation, Trace Parity, and Cyclotomic Cosets
Last time we looked at matrix methods and how they can be used to analyze two important aspects of LFSRs:
- time shifts
- state recovery from LFSR output
In both cases we were able to use a finite field or bitwise approach to arrive at the same result as a matrix-based approach. The matrix approach is more expensive in terms of execution time and memory storage, but in some cases is conceptually simpler.
This article will be covering some concepts that are useful for studying the...
Turn It On Again: Modeling Power MOSFET Turn-On Dependence on Source Inductance
This is a short article explaining how to analyze part of the behavior of a power MOSFET during turn-on, and how it is influenced by the parasitic inductance at the source terminal. The brief qualitative reason that source inductance is undesirable is that it uses up voltage when current starts increasing during turn-on (remember, V = L dI/dt), voltage that would otherwise be available to turn the transistor on faster. But I want to show a quantitative approximation to understand the impact of additional source inductance, and I want to compare it to the effects of extra inductance at the gate or drain.
A Second Look at Slew Rate Limiters
I recently had to pick a slew rate for a current waveform, and I got this feeling of déjà vu… hadn’t I gone through this effort already? So I looked, and lo and behold, way back in 2014 I wrote an article titled Slew Rate Limiters: Nonlinear and Proud of It! where I explored the effects of two types of slew rate limiters, one feedforward and one feedback, given a particular slew rate \( R \).
Here was one figure I published at the time:
This...
Book Review: "Turing's Cathedral"
My library had Turing’s Cathedral: The Origins of the Digital Universe by George Dyson on its new acquisitions shelf, so I read it. I’d recommend the book to anyone interested in the history of computing.
Turing’s Cathedral primarly covers the period in early computing from 1940-1958, and bridges a gap between a few other popular books: on the historic side, between Richard Rhodes’s
Reading and Understanding Profitability Metrics from Financial Statements
Whoa! That has got to be the most serious-minded title I’ve ever written. Profitability Metrics from Financial Statements, indeed. I’m still writing Part 2 of my Supply Chain Games article, and I was about to mention something about whether a company is profitable, when I realized something that didn’t quite fit into the flow of things, so I thought I’d handle it separately: how are you supposed to know what I mean, when I say a company is profitable? And how am I...
Musings on Publication — and Zero Sequence Modulation
Perhaps you don’t think about it, but in order for you to read these articles, someone has to do something.
And I don’t just mean writing them. Stephane Boucher has set up this website so that it’s automatic, for the most part — at least from my end of things, as an author. When I get an idea for an article, I open up a new IPython Notebook, write my article, save it in a Mercurial repository, run a Python script to convert from IPython Notebook format to HTML, open...
Organizational Reliability
I was cleaning out my email inbox at work today and ran across something I had forwarded on to a friend a few years ago, which I thought I would share, for those of you who are working in the engineering world.
Below is a handout I got about 10 years ago from Doug Field, an executive now at Apple. Doug is a superb and inspiring leader, whom I had the opportunity to work with briefly.
The following is a bit of a diversion from the topics I usually post, but is some good food for thought for...
Garden Rakes Revisited: The Hall of Shame
A little while ago, I wrote about what I call the “garden rakes” syndrome in software, where there are little bugs or pitfalls lying around like sloppy garden rakes that no one has put away, and when you use these software programs, instead of zooming around getting things done, you’re either tripping over the garden rakes or carefully trying to avoid them. Either way, you lose focus on what you’re really trying to work on, and that causes a big hit in...
Scorchers, Part 2: Unknown Bugs and Popcorn
This is a short article about diminishing returns in the context of software releases.
Those of you who have been working professionally on software or firmware have probably faced this dilemma before. The scrum masters of the world will probably harp on terms like the Definition of Done and the Minimum Viable Product. Blah blah blah. In simple terms, how do you know when your product is ready to release? This is both an easy and a difficult question to answer.
What makes...
