How to Estimate Encoder Velocity Without Making Stupid Mistakes: Part I
Here's a common problem: you have a quadrature encoder to measure the angular position of a motor, and you want to know both the position and the velocity. How do you do it? Some people do it poorly -- this article is how not to be one of them.
Well, first we need to get position. Quadrature encoders are incremental encoders, meaning they can only measure relative changes in position. They produce a pair of pulse trains, commonly called A and B, that look like...
Chebyshev Approximation and How It Can Help You Save Money, Win Friends, and Influence People
Well... maybe that's a stretch. I don't think I can recommend anything to help you win friends. Not my forte.
But I am going to try to convince you why you should know about Chebyshev approximation, which is a technique for figuring out how you can come as close as possible to computing the result of a mathematical function, with a minimal amount of design effort and CPU power. Let's explore two use cases:
- Amy has a low-power 8-bit microcontroller and needs to compute \( \sqrt{x} \)...
Thoughts on Starting a New Career
I recently completed a 16-year stint at an engineering company. I started there fresh out of college in June 1996. This June I just started a new career as an applications engineer in the area of motor drives at Microchip Technology in Chandler, Arizona. The experience I had in switching jobs was a very enlightening one for me, and has given me an opportunity to reflect on my career. I want to share some of that reflection with you.
Disclaimer: the opinions expressed in this and other blogs...
10 Software Tools You Should Know
Unless you're designing small analog electronic circuits, it's pretty hard these days to get things done in embedded systems design without the help of computers. I thought I'd share a list of software tools that help me get my job done. Most of these are free or inexpensive. Most of them are also for working with software. If you never have to design, read, or edit any software, then you're one of a few people that won't benefit from reading this.
Disclaimer: the "best" software...
Have You Ever Seen an Ideal Op-Amp?
Somewhere, along with unicorns and the Loch Ness Monster, lies a small colony of ideal op-amps. Op-amp is short for operational amplifier, and we start our education on them by learning about these mythical beasts, which have the following properties:
- Infinite gain
- Infinite input impedance
- Zero output impedance
And on top of it all, they will do whatever it takes to change their output in order to make their two inputs equal.
But they don't exist. Real op-amps have...
Hot Fun in the Silicon: Thermal Testing with Power Semiconductors
Here's a trick that is useful the next time you do thermal testing with your MOSFETs or IGBTs.
Thermal testing?!
Yes, that's right. It's important to make sure your power transistors don't overheat. In the datasheet, you will find some information that you can use to estimate how hot the junction inside the IC will get.
Let's look at an example. Here's a page from the IRF7739 DirectFET datasheet. I like this datasheet because it has almost all the thermal stuff on one page,...
How to Build a Fixed-Point PI Controller That Just Works: Part II
In Part I we talked about some of the issues around discrete-time proportional-integral (PI) controllers:
- various forms and whether to use the canonical form for z-transforms (don't do it!)
- order of operation in the integral term: whether to scale and then integrate (my recommendation), or integrate and then scale.
- saturation and anti-windup
In this part we'll talk about the issues surrounding fixed-point implementations of PI controllers. First let's recap the conceptual structure...
How to Build a Fixed-Point PI Controller That Just Works: Part I
This two-part article explains five tips to make a fixed-point PI controller work well. I am not going to talk about loop tuning -- there are hundreds of articles and books about that; any control-systems course will go over loop tuning enough to help you understand the fundamentals. There will always be some differences for each system you have to control, but the goals are the same: drive the average error to zero, keep the system stable, and maximize performance (keep overshoot and delay...
10 More (Obscure) Circuit Components You Should Know
The interest in my previous article on obscure but useful electronics parts, "10 Circuit Components You Should Know" was encouraging enough that I thought I would write a followup. So here are another 10:
1. "Ideal Diode" controllers
Load-sharing circuits use diodes tied together at their cathode terminal to take the most positive voltage among the sources and connect it to a load. Works great: you have a DC/DC power supply, a battery, and a solar cell, and it will use whichever output is...
Oscilloscope Dreams
My coworkers and I recently needed a new oscilloscope. I thought I would share some of the features I look for when purchasing one.
When I was in college in the early 1990's, our oscilloscopes looked like this:
Now the cathode ray tubes have almost all been replaced by digital storage scopes with color LCD screens, and they look like these:
Oscilloscopes are basically just fancy expensive boxes for graphing voltage vs. time. They span a wide range of features and prices:...
In Memoriam: Frederick P. Brooks, Jr. and The Mythical Man-Month
It is with some sadness that I have read that Fred Brooks has passed away. Brooks (1931 - 2022) worked at IBM and managed a large team developing the IBM System/360 computers in the early 1960s. Brooks was thirty years old at the start of this project. He founded the Computer Science Department at UNC Chapel Hill in 1964, at the age of thirty-three, acting as its department chair for twenty years. He remained at IBM until 1965, however. During this one-year...
Racing to Sleep
Today we’re going to talk about low-power design.
Suppose I’m an electrical engineer working with wildlife biologists who are gathering field data on the Saskatchewan ringed-neck mountain goat. My team has designed a device called the BigBrotherBear 2000 (BBB2000) with a trip cable and a motor and a camera and a temperature sensor and a hot-wire anemometer and a real-time clock and an SD card and a battery and a LoRa transceiver. The idea is something like...
Another 10 Circuit Components You Should Know
It's that time again to review all the oddball goodies available in electronic components. These are things you should have in your bag of tricks when you need to design a circuit board. If you read my previous posts and were looking forward to more, this article's for you!
1. Bus switches
I can't believe I haven't mentioned bus switches before. What is a bus switch?
There are lots of different options for switches:
- mechanical switch / relay: All purpose, two...
Implementation Complexity, Part II: Catastrophe, Dear Liza, and the M Word
In my last post, I talked about the Tower of Babel as a warning against implementation complexity, and I mentioned a number of issues that can occur at the time of design or construction of a project.
The Tower of Babel, Pieter Bruegel the Elder, c. 1563 (from Wikipedia)
Success and throwing it over the wallOK, so let's say that the right people get together into a well-functioning team, and build our Tower of Babel, whether it's the Empire State Building, or the electrical grid, or...
Linear Feedback Shift Registers for the Uninitiated, Part IX: Decimation, Trace Parity, and Cyclotomic Cosets
Last time we looked at matrix methods and how they can be used to analyze two important aspects of LFSRs:
- time shifts
- state recovery from LFSR output
In both cases we were able to use a finite field or bitwise approach to arrive at the same result as a matrix-based approach. The matrix approach is more expensive in terms of execution time and memory storage, but in some cases is conceptually simpler.
This article will be covering some concepts that are useful for studying the...
March is Oscilloscope Month — and at Tim Scale!
I got my oscilloscope today.
Maybe that was a bit of an understatement; I'll have to resort to gratuitous typography:
I GOT MY OSCILLOSCOPE TODAY!!!!Those of you who are reading this blog may remember I made a post about two years ago about searching for the right oscilloscope for me. Since then, I changed jobs and have been getting situated in the world of applications engineering, working on motor control projects. I've been gradually working to fill in gaps in the infrastructure...
Jaywalking Around the Compiler
Our team had another code review recently. I looked at one of the files, and bolted upright in horror when I saw a function that looked sort of like this:
void some_function(SOMEDATA_T *psomedata) { asm volatile("push CORCON"); CORCON = 0x00E2; do_some_other_stuff(psomedata); asm volatile("pop CORCON"); }There is a serious bug here — do you see what it is?
Definite Article: Notes on Traceability
Electronic component distibutor Digi-Key recently announced part tracing for surface-mount components purchased in cut-tape form. This is a big deal, and it’s a feature that is a good example of traceability. Some thing or process that has traceability basically just means that it’s possible to determine an object’s history or provenance: where it came from and what has happened to it since its creation. There are a...
Trust, but Verify: Examining the Output of an Embedded Compiler
I work with motor control firmware on the Microchip dsPIC33 series of microcontrollers. The vast majority of that firmware is written in C, with only a few percent in assembly. And I got to thinking recently: I programmed in C and C++ on an Intel PC from roughly 1991 to 2009. But I don’t remember ever working with x86 assembly code. Not once. Not even reading it. Which seems odd. I do that all the time with embedded firmware. And I think you should too. Before I say why, here are...
Scorchers, Part 1: Tools and Burn Rate
This is a short article about one aspect of purchasing, for engineers.
I had an engineering manager once — I’ll leave his real name out of it, but let’s call him Barney — who had a catchy response to the question “Can I buy XYZ?”, where XYZ was some piece of test equipment, like an oscilloscope or multimeter. Barney said, “Get what you need, need what you get.” We used purchase orders, which when I started in 1996 were these quaint forms on...
Scorchers, Part 1: Tools and Burn Rate
This is a short article about one aspect of purchasing, for engineers.
I had an engineering manager once — I’ll leave his real name out of it, but let’s call him Barney — who had a catchy response to the question “Can I buy XYZ?”, where XYZ was some piece of test equipment, like an oscilloscope or multimeter. Barney said, “Get what you need, need what you get.” We used purchase orders, which when I started in 1996 were these quaint forms on...
Shibboleths: The Perils of Voiceless Sibilant Fricatives, Idiot Lights, and Other Binary-Outcome Tests
AS-SALT, JORDAN — Dr. Reza Al-Faisal once had a job offer from Google to work on cutting-edge voice recognition projects. He turned it down. The 37-year-old Stanford-trained professor of engineering at Al-Balqa’ Applied University now leads a small cadre of graduate students in a government-sponsored program to keep Jordanian society secure from what has now become an overwhelming influx of refugees from the Palestinian-controlled West Bank. “Sometimes they visit relatives...
A Wish for Things That Work
As the end of the year approaches, I become introspective. This year I am frustrated by bad user interfaces in software.
Actually, every year, throughout the year, I am frustrated by bad user interfaces in software. And yet here it is, the end of 2017, and things aren’t getting much better! Argh!
I wrote about this sort of thing a bit back in 2011 (“Complexity in Consumer Electronics Considered Harmful”) but I think it’s time to revisit the topic. So I’m...
Python Code from My Articles Now Online in IPython Notebooks
Ever since I started using IPython Notebooks to write these articles, I’ve been wanting to publish them in a form such that you can freely use my Python code. One of you (maredsous10) wanted this access as well.
Well, I finally bit the bullet and automated a script that will extract the Python code and create standalone notebooks, that are available publicly under the Apache license on my bitbucket account: https://bitbucket.org/jason_s/embedded-blog-public
This also means they...
April is Oscilloscope Month: In Which We Discover Agilent Offers Us a Happy Deal and a Sad Name
Last month I wrote that March is Oscilloscope Month, because Agilent had a deal on the MSOX2000 and MSOX3000 series scopes offering higher bandwidth at lower prices. I got an MSOX3034 oscilloscope and saved my company $3500! (Or rather, I didn't save them anything, but I got a 350MHz scope at a 200MHz price.)
The scope included a free 30-day trial for each of the application software modules. I used my 30-day trial for the serial decode + triggering module, to help debug some UART...
Linear Feedback Shift Registers for the Uninitiated, Part IX: Decimation, Trace Parity, and Cyclotomic Cosets
Last time we looked at matrix methods and how they can be used to analyze two important aspects of LFSRs:
- time shifts
- state recovery from LFSR output
In both cases we were able to use a finite field or bitwise approach to arrive at the same result as a matrix-based approach. The matrix approach is more expensive in terms of execution time and memory storage, but in some cases is conceptually simpler.
This article will be covering some concepts that are useful for studying the...
A Second Look at Slew Rate Limiters
I recently had to pick a slew rate for a current waveform, and I got this feeling of déjà vu… hadn’t I gone through this effort already? So I looked, and lo and behold, way back in 2014 I wrote an article titled Slew Rate Limiters: Nonlinear and Proud of It! where I explored the effects of two types of slew rate limiters, one feedforward and one feedback, given a particular slew rate \( R \).
Here was one figure I published at the time:
This...
Book Review: "Turing's Cathedral"
My library had Turing’s Cathedral: The Origins of the Digital Universe by George Dyson on its new acquisitions shelf, so I read it. I’d recommend the book to anyone interested in the history of computing.
Turing’s Cathedral primarly covers the period in early computing from 1940-1958, and bridges a gap between a few other popular books: on the historic side, between Richard Rhodes’s
Organizational Reliability
I was cleaning out my email inbox at work today and ran across something I had forwarded on to a friend a few years ago, which I thought I would share, for those of you who are working in the engineering world.
Below is a handout I got about 10 years ago from Doug Field, an executive now at Apple. Doug is a superb and inspiring leader, whom I had the opportunity to work with briefly.
The following is a bit of a diversion from the topics I usually post, but is some good food for thought for...
Musings on Publication — and Zero Sequence Modulation
Perhaps you don’t think about it, but in order for you to read these articles, someone has to do something.
And I don’t just mean writing them. Stephane Boucher has set up this website so that it’s automatic, for the most part — at least from my end of things, as an author. When I get an idea for an article, I open up a new IPython Notebook, write my article, save it in a Mercurial repository, run a Python script to convert from IPython Notebook format to HTML, open...
