## How to Estimate Encoder Velocity Without Making Stupid Mistakes: Part II (Tracking Loops and PLLs)

Yeeehah! Finally we're ready to tackle some more clever ways to figure out the velocity of a position encoder. In part I, we looked at the basics of velocity estimation. Then in my last article, I talked a little about what's necessary to evaluate different kinds of algorithms. Now it's time to start describing them. We'll cover tracking loops and phase-locked loops in this article, and Luenberger observers in part III.

But first we need a moderately simple, but interesting, example...

## Another 10 Circuit Components You Should Know

It's that time again to review all the oddball goodies available in electronic components. These are things you should have in your bag of tricks when you need to design a circuit board. If you read my previous posts and were looking forward to more, this article's for you!

1. Bus switches

I can't believe I haven't mentioned bus switches before. What is a bus switch?

There are lots of different options for switches:

- mechanical switch / relay: All purpose, two...

## Short Takes (EE Shanty): What shall we do with a zero-ohm resistor?

In circuit board design you often need flexibility. It can cost hundreds or thousands of dollars to respin a circuit board, so I need flexibility for two main reasons:

- sometimes it's important to be able to use one circuit board design to serve more than one purpose
- risk reduction: I want to give myself the option to add in or leave out certain things when I'm not 100% sure I'll need them.

And so we have jumpers and DIP switches and zero-ohm resistors:

Jumpers and...

## Fluxions for Fun and Profit: Euler, Trapezoidal, Verlet, or Runge-Kutta?

Today we're going to take another diversion from embedded systems, and into the world of differential equations, modeling, and computer simulation.

DON'T PANIC!First of all, just pretend I didn't bring up anything complicated. We're exposed to the effects of differential equations every day, whether we realize it or not. Your car speedometer and odometer are related by a differential equation, and whether you like math or not, you probably have some comprehension of what's going on: you...

## Signal Processing Contest in Python (PREVIEW): The Worst Encoder in the World

When I posted an article on estimating velocity from a position encoder, I got a number of responses. A few of them were of the form "Well, it's an interesting article, but at slow speeds why can't you just take the time between the encoder edges, and then...." My point was that there are lots of people out there which take this approach, and don't take into account that the time between encoder edges varies due to manufacturing errors in the encoder. For some reason this is a hard concept...

## Lost Secrets of the H-Bridge, Part III: Practical Issues of Inductor and Capacitor Ripple Current

We've been analyzing the ripple current in an H-bridge, both in an inductive load and the DC link capacitor. Here's a really quick recap; if you want to get into more details, go back and read part I and part II until you've got equations coming out of your ears. I promise there will be a lot less grungy math in this post. So let's get most of it out of the way:

Switches QAH and QAL are being turned on and off with pulse-width modulation (PWM), to produce an average voltage DaVdc on...

## Lost Secrets of the H-Bridge, Part II: Ripple Current in the DC Link Capacitor

In my last post, I talked about ripple current in inductive loads.

One of the assumptions we made was that the DC link was, in fact, a DC voltage source. In reality that's an approximation; no DC voltage source is perfect, and current flow will alter the DC link voltage. To analyze this, we need to go back and look at how much current actually is being drawn from the DC link. Below is an example. This is the same kind of graph as last time, except we added two...

## Lost Secrets of the H-Bridge, Part I: Ripple Current in Inductive Loads

So you think you know about H-bridges? They're something I mentioned in my last post about signal processing with Python.

Here we have a typical H-bridge with an inductive load. (Mmmmm ahhh! It's good to draw by hand every once in a while!) There are four power switches: QAH and QAL connecting node A to the DC link, and QBH and QBL connecting node B to the DC link. The load is connected between nodes A and B, and here is represented by an inductive load in series with something else. We...

## Adventures in Signal Processing with Python

Author’s note: This article was originally called Adventures in Signal Processing with Python (MATLAB? We don’t need no stinkin' MATLAB!) — the allusion to The Treasure of the Sierra Madre has been removed, in deference to being a good neighbor to The MathWorks. While I don’t make it a secret of my dislike of many aspects of MATLAB — which I mention later in this article — I do hope they can improve their software and reduce the price. Please note this...

## Implementation Complexity, Part II: Catastrophe, Dear Liza, and the M Word

In my last post, I talked about the Tower of Babel as a warning against implementation complexity, and I mentioned a number of issues that can occur at the time of design or construction of a project.

The Tower of Babel, Pieter Bruegel the Elder, c. 1563 (from Wikipedia)

Success and throwing it over the wallOK, so let's say that the right people get together into a well-functioning team, and build our Tower of Babel, whether it's the Empire State Building, or the electrical grid, or...

## How to Succeed in Motor Control: Olaus Magnus, Donald Rumsfeld, and YouTube

Almost four years ago, I had this insight — we were doing it wrong! Most of the application notes on motor control were about the core algorithms: various six-step or field-oriented control methods, with Park and Clarke transforms, sensorless estimators, and whatnot. It was kind of like a driving school would be, if they taught you how the accelerator and brake pedal worked, and how the four-stroke Otto cycle works in internal combustion engines, and handed you a written...

## Another 10 Circuit Components You Should Know

It's that time again to review all the oddball goodies available in electronic components. These are things you should have in your bag of tricks when you need to design a circuit board. If you read my previous posts and were looking forward to more, this article's for you!

1. Bus switches

I can't believe I haven't mentioned bus switches before. What is a bus switch?

There are lots of different options for switches:

- mechanical switch / relay: All purpose, two...

## Oscilloscope review: Hameg HMO2024

Last year I wrote about some of the key characteristics of oscilloscopes that are important to me for working with embedded microcontrollers. In that blog entry I rated the Agilent MSOX3024A 4-channel 16-digital-input oscilloscope highly.

Since then I have moved to a different career, and I am again on the lookout for an oscilloscope. I still consider the Agilent MSOX3024A the best choice for a...

## Margin Call: Fermi Problems, Highway Horrors, Black Swans, and Why You Should Worry About When You Should Worry

“Reports that say that something hasn’t happened are always interesting to me, because as we know, there are known knowns; there are things we know that we know. There are known unknowns; that is to say, there are things that we now know we don’t know. But there are also unknown unknowns — there are things we do not know we don’t know.” — Donald Rumsfeld, February 2002

Today’s topic is engineering margin.

XKCD had a what-if column involving Fermi...

## Reading and Understanding Profitability Metrics from Financial Statements

Whoa! That has got to be the most serious-minded title I’ve ever written. Profitability Metrics from Financial Statements, indeed. I’m still writing Part 2 of my Supply Chain Games article, and I was about to mention something about whether a company is profitable, when I realized something that didn’t quite fit into the flow of things, so I thought I’d handle it separately: how are you supposed to know what I mean, when I say a company is profitable? And how am I...

## Hot Fun in the Silicon: Thermal Testing with Power Semiconductors

Here's a trick that is useful the next time you do thermal testing with your MOSFETs or IGBTs.

Thermal testing?!

Yes, that's right. It's important to make sure your power transistors don't overheat. In the datasheet, you will find some information that you can use to estimate how hot the junction inside the IC will get.

Let's look at an example. Here's a page from the IRF7739 DirectFET datasheet. I like this datasheet because it has almost all the thermal stuff on one page,...

## Definite Article: Notes on Traceability

Electronic component distibutor Digi-Key recently announced part tracing for surface-mount components purchased in cut-tape form. This is a big deal, and it’s a feature that is a good example of traceability. Some thing or process that has traceability basically just means that it’s possible to determine an object’s history or provenance: where it came from and what has happened to it since its creation. There are a...

## Linear Feedback Shift Registers for the Uninitiated, Part IX: Decimation, Trace Parity, and Cyclotomic Cosets

Last time we looked at matrix methods and how they can be used to analyze two important aspects of LFSRs:

- time shifts
- state recovery from LFSR output

In both cases we were able to use a finite field or bitwise approach to arrive at the same result as a matrix-based approach. The matrix approach is more expensive in terms of execution time and memory storage, but in some cases is conceptually simpler.

This article will be covering some concepts that are useful for studying the...

## Linear Feedback Shift Registers for the Uninitiated, Part X: Counters and Encoders

Last time we looked at LFSR output decimation and the computation of trace parity.

Today we are starting to look in detail at some applications of LFSRs, namely counters and encoders.

CountersI mentioned counters briefly in the article on easy discrete logarithms. The idea here is that the propagation delay in an LFSR is smaller than in a counter, since the logic to compute the next LFSR state is simpler than in an ordinary counter. All you need to construct an LFSR is

## 10 Items of Test Equipment You Should Know

When life gets rough and a circuit board is letting you down, it’s time to turn to test equipment. The obvious ones are multimeters and oscilloscopes and power supplies. But you know about those already, right?

Here are some you may not have heard of:

Non-contact current sensors. Oscilloscope probes measure voltage. When you need to measure current, you need a different approach. Especially at high voltages, where maintaining galvanic isolation is important for safety. The usual...

## Linear Feedback Shift Registers for the Uninitiated, Part XI: Pseudorandom Number Generation

Last time we looked at the use of LFSRs in counters and position encoders.

This time we’re going to look at pseudorandom number generation, and why you may — or may not — want to use LFSRs for this purpose.

But first — an aside:

Science Fair 1983When I was in fourth grade, my father bought a Timex/Sinclair 1000. This was one of several personal computers introduced in 1982, along with the Commodore 64. The...

## Implementation Complexity, Part I: The Tower of Babel, Gremlins, and The Mythical Man-Month

I thought I'd post a follow-up, in a sense, to an older post about complexity in consumer electronics I wrote a year and a half ago. That was kind of a rant against overly complex user interfaces. I am a huge opponent of unnecessary complexity in almost any kind of interface, whether a user interface or a programming interface or an electrical interface. Interfaces should be clean and simple.

Now, instead of interface complexity, I'll be talking about implementation complexity, with a...

## Linear Feedback Shift Registers for the Uninitiated, Part III: Multiplicative Inverse, and Blankinship's Algorithm

Last time we talked about basic arithmetic operations in the finite field \( GF(2)[x]/p(x) \) — addition, multiplication, raising to a power, shift-left and shift-right — as well as how to determine whether a polynomial \( p(x) \) is primitive. If a polynomial \( p(x) \) is primitive, it can be used to define an LFSR with coefficients that correspond to the 1 terms in \( p(x) \), that has maximal length of \( 2^N-1 \), covering all bit patterns except the all-zero...

## Linear Regression with Evenly-Spaced Abscissae

What a boring title. I wish I could come up with something snazzier. One word I learned today is studentization, which is just the normalization of errors in a curve-fitting exercise by the sample standard deviation (e.g. point \( x_i \) is \( 0.3\hat{\sigma} \) from the best-fit linear curve, so \( \frac{x_i - \hat{x}_i}{\hat{\sigma}} = 0.3 \)) — Studentize me! would have been nice, but I couldn’t work it into the topic for today. Oh well.

I needed a little break from...

## Implementation Complexity, Part II: Catastrophe, Dear Liza, and the M Word

In my last post, I talked about the Tower of Babel as a warning against implementation complexity, and I mentioned a number of issues that can occur at the time of design or construction of a project.

The Tower of Babel, Pieter Bruegel the Elder, c. 1563 (from Wikipedia)

Success and throwing it over the wallOK, so let's say that the right people get together into a well-functioning team, and build our Tower of Babel, whether it's the Empire State Building, or the electrical grid, or...

## Racing to Sleep

Today we’re going to talk about low-power design.

Suppose I’m an electrical engineer working with wildlife biologists who are gathering field data on the Saskatchewan ringed-neck mountain goat. My team has designed a device called the BigBrotherBear 2000 (BBB2000) with a trip cable and a motor and a camera and a temperature sensor and a hot-wire anemometer and a real-time clock and an SD card and a battery and a LoRa transceiver. The idea is something like...

## Linear Feedback Shift Registers for the Uninitiated, Part V: Difficult Discrete Logarithms and Pollard's Kangaroo Method

Last time we talked about discrete logarithms which are easy when the group in question has an order which is a smooth number, namely the product of small prime factors. Just as a reminder, the goal here is to find \( k \) if you are given some finite multiplicative group (or a finite field, since it has a multiplicative group) with elements \( y \) and \( g \), and you know you can express \( y = g^k \) for some unknown integer \( k \). The value \( k \) is the discrete logarithm of \( y \)...

## Oh Robot My Robot

Oh Robot! My Robot! You’ve broken off your nose! Your head is spinning round and round, your eye no longer glows, Each program after program tapped your golden memory, You used to have 12K, now there is none that I can see, Under smoldering antennae, Over long forgotten feet, My sister used your last part: The chip she tried to eat.

Oh Robot, My Robot, the remote controls—they call, The call—for...

## The Dilemma of Unwritten Requirements

You will probably hear the word “requirements” at least 793 times in your engineering career, mostly in the context of how important it is, in any project, to agree upon clear requirements before committing to (and hastily proceeding towards) a deadline. Some of those times you may actually follow that advice. Other times it’s just talk, like how you should “wear sunscreen when spending time outdoors” and “eat a diet low in saturated fats and...

## Hot Fun in the Silicon: Thermal Testing with Power Semiconductors

Here's a trick that is useful the next time you do thermal testing with your MOSFETs or IGBTs.

Thermal testing?!

Yes, that's right. It's important to make sure your power transistors don't overheat. In the datasheet, you will find some information that you can use to estimate how hot the junction inside the IC will get.

Let's look at an example. Here's a page from the IRF7739 DirectFET datasheet. I like this datasheet because it has almost all the thermal stuff on one page,...